MICRO LED, MICRO LED DISPLAY PANEL, AND EPITAXIAL STRUCTURE
A micro LED includes a bonding layer, an N type semiconductor layer formed on the bonding layer; a light emitting layer formed on the N type semiconductor layer, a P type semiconductor layer formed on the light emitting layer, and a top conductive layer formed on the P type semiconductor layer.
1 . A micro LED comprising:
a bonding layer;
an N type semiconductor layer formed on the bonding layer;
a light emitting layer formed on the N type semiconductor layer;
a P type semiconductor layer formed on the light emitting layer; and
a top conductive layer formed on the P type semiconductor layer.
2 . The micro LED according to claim 1 , wherein the light emitting layer comprises at least one quantum well layer.
3 . The micro LED according to claim 2 , wherein a thickness of the quantum well layer is from 20 nm to 40 nm.
4 . The micro LED according to claim 2 , wherein the quantum well layer is GaInP/(Al x Ga 1-x ) y In 1-y P, wherein a range of x is from 0.5 to 0.9, and a range of y is from 0.3 to 0.5.
5 . The micro LED according to claim 4 , wherein x is 1 to 2 times y.
6 . The micro LED according to claim 1 , wherein the N type semiconductor layer comprises a doped N type contact layer, an N type cladding layer, and an N type spacer layer from bottom to top.
7 . The micro LED according to claim 6 , wherein a doping concentration of the doped N type contact layer is from 2e 18 cm −3 to 1e 19 cm −3 .
8 . The micro LED according to claim 6 , wherein the N type cladding layer is Al x In 1-x P, wherein a range of x is from 0.1 to 0.5.
9 . The micro LED according to claim 6 , wherein the N type spacer layer is (Al x Ga 1-x )yIn 1-y P, wherein a range of x is from 0.5 to 0.9, and a range of y is from 0.1 to 0.5.
10 . The micro LED according to claim 9 , wherein x is 1 to 2 times y.
11 . The micro LED according to claim 1 , wherein the P type semiconductor layer further comprises a P type spacer layer, a P type cladding layer, a first doped P type transition layer, a second doped P type transition layer, and a doped P type contact layer from bottom to top.
12 . The micro LED according to claim 11 , wherein, the P type spacer layer is (Al x Ga 1-x ) y In 1-y P, wherein a range of x is from 0.5 to 0.9, and a range of y is from 0.3 to 0.5.
13 . The micro LED according to claim 12 , wherein x is 1 to 2 times y.
14 . The micro LED according to claim 11 , wherein the P type cladding layer is Al x In 1-x P, wherein x is from 0.3 to 0.5.
15 . The micro LED according to claim 11 , wherein the first doped P type transition layer is (Al x Ga 1-x ) y In 1-y P, wherein a range of x is from 0.1 to 0.3, and a range of y is from 0.3 to 0.5.
16 . The micro LED according to claim 15 , wherein y is 1 to 5 times x.
17 . The micro LED according to claim 11 , wherein the second doped P type transition layer is Al x Ga 1-x As, wherein a range of x is from 0.5 to 0.9.
18 . The micro LED according to claim 11 , wherein the doped P type contact layer is GaAs.
19 . The micro LED according to claim 11 , wherein a doping concentration of the second doped P type transition layer is greater than a doping concentration of the first doped P type transition layer.
20 . The micro LED according to claim 19 , wherein a doping concentration of the doped P type contact layer is 1 to 10 times a doping concentration of the second doped P type transition layer.
21 . The micro LED according to claim 11 , wherein a doping concentration of the doped P type contact layer is greater than a doping concentration of the second doped P type transition layer.
22 . The micro LED according to claim 21 , wherein the doping concentration of the second doped P type transition layer is 2 to 4 times a doping concentration of the first doped P type transition layer.
23 . The micro LED according to claim 1 , wherein a thickness of the N type semiconductor layer is from 300 nm to 500 nm; and a thickness of the P type semiconductor layer is from 400 nm to 600 nm.
24 . The micro LED according to claim 23 , wherein a thickness from a top of the top conductive layer to a bottom of the N type semiconductor layer is not more than 2000 nm.
25 . The micro LED according to claim 1 , wherein a sidewall of the P type semiconductor layer, the light emitting layer, and the N type semiconductor layer is inclined.
26 . The micro LED according to claim 25 , wherein an inclined angle of the sidewall is from 55 degrees to 65 degrees.
27 . The micro LED according to claim 25 , wherein an inclined angle of the sidewall is greater than 85 degrees.
28 . The micro LED according to claim 25 , wherein a top surface area of the P type semiconductor layer is smaller than a top surface area of the N type semiconductor layer.
29 . The micro LED according to claim 1 , wherein a sidewall of the micro LED is vertical.
30 . The micro LED according to claim 1 , wherein the bonding layer further comprises a first metal bonding layer, a transparent bonding layer, and a second metal bonding layer from bottom to top.
31 . The micro LED according to claim 30 , wherein the transparent bonding layer comprises a plurality of sputter transparent bonding layers and a plurality of porous transparent bonding layers, the plurality of sputter transparent bonding layers and the plurality of porous transparent bonding layers being alternated layered.
32 . The micro LED according to claim 30 , the bonding layer further comprising:
a dielectric distributed Bragg reflection (DBR) layer between the transparent bonding layer and the first metal bonding layer; and
a side conductive structure provided on a side of the DBR layer for connecting the transparent bonding layer with the first metal bonding layer.
33 . A micro LED display panel comprises:
an integrated circuit (IC) backplane comprising a bottom pad array, the bottom pad array comprising a plurality of conductive bottom pads; and
a micro LED array formed on the IC backplane, the micro LED array comprising a plurality of micro LEDs;
wherein one micro LED of the plurality of micro LEDs is electrically connected with one bottom pad of the plurality of conductive bottom pads; and the micro LED comprises:
a bonding layer;
an N type semiconductor layer formed on the bonding layer;
a light emitting layer formed on the N type semiconductor layer;
a P type semiconductor layer formed on the light emitting layer; and
a top conductive layer formed on the P type semiconductor layer.
34 . The micro LED display panel according to claim 33 , wherein respective top conductive layers of the plurality of micro LEDs are interconnected.
35 . The micro LED display panel according to claim 34 , wherein the IC backplane further comprises a top connected pad, and the respective top conductive layers are connected with the top connected pad of the IC backplane.
36 . An epitaxial structure for a micro LED comprising:
a substrate;
an etch stop layer formed on the substrate;
a P type epitaxial layer formed on the etch stop layer;
a light emitting layer formed on the P type epitaxial layer; and
an N type epitaxial layer formed on the light emitting layer.
37 . The epitaxial structure according to claim 36 , wherein the light emitting layer comprises at least one quantum well layer.
38 . The epitaxial structure according to claim 37 , wherein a thickness of the quantum well layer is from 20 nm to 40 nm.
39 . The epitaxial structure according to claim 37 , wherein the quantum well layer is GaInP/(Al x Ga 1-x ) y In 1-y P, wherein a range of x is from 0.5 to 0.9, and a range of y is from 0.3 to 0.5.
40 . The epitaxial structure according to claim 39 , wherein x is 1 to 2 times y.
41 . The epitaxial structure according to claim 36 , wherein the N type epitaxial layer comprises:
an N type spacer layer formed on the light emitting layer;
an N type cladding layer formed on the N type spacer layer; and
a doped N type contact layer formed on the N type cladding layer.
42 . The epitaxial structure according to claim 41 , wherein a doping concentration of the doped N type contact layer is from 2e 18 cm −3 to 1e 19 cm −3 .
43 . The epitaxial structure according to claim 41 , wherein the N type cladding layer is Al x In 1-x P, wherein a range of x is from 0.1 to 0.5.
44 . The epitaxial structure according to claim 41 , wherein the N type spacer layer is (Al x Ga 1-x ) y In 1-y P, wherein a range of x is from 0.5 to 0.9, and a range of y is from 0.1 to 0.5.
45 . The epitaxial structure according to claim 44 , wherein x is 1 to 2 times y.
46 . The epitaxial structure according to claim 36 , wherein the P type epitaxial layer comprises:
a doped P type contact layer formed on the etch stop layer;
a second doped P type transition layer formed on the doped P type contact layer;
a first doped P type transition layer formed on the second doped P type transition layer;
a P type cladding layer formed on the first doped P type transition layer; and
a P type spacer layer formed on the P type cladding layer.
47 . The epitaxial structure according to claim 46 , wherein the P type spacer layer is (Al x Ga 1-x ) y In 1-y P, wherein a range of x is from 0.5 to 0.9, and a range of y is from 0.3 to 0.5.
48 . The epitaxial structure according to claim 47 , wherein x is 1 to 2 times y.
49 . The epitaxial structure according to claim 46 , wherein the P type cladding layer is Al x In 1-x P, wherein x is from 0.3 to 0.5.
50 . The epitaxial structure according to claim 46 , wherein the first doped P type transition layer is (Al x Ga 1-x ) y In 1-y P, wherein a range of x is from 0.1 to 0.3, and a range of y is from 0.3 to 0.5.
51 . The epitaxial structure according to claim 50 , wherein y is 1 to 5 times x.
52 . The epitaxial structure according to claim 46 , wherein the second doped P type transition layer is Al x Ga 1-x As, wherein a range of x is from 0.5 to 0.9.
53 . The epitaxial structure according to claim 46 , wherein the doped P type contact layer is GaAs.
54 . The epitaxial structure according to claim 46 , wherein a doping concentration of the second doped P type transition layer is greater than a doping concentration of the first doped P type transition layer.
55 . The epitaxial structure according to claim 54 , wherein a doping concentration of the doped P type contact layer is 1 to 10 times the doping concentration of the second doped P type transition layer.
56 . The epitaxial structure according to claim 46 , wherein a doping concentration of the doped P type contact layer is greater than a doping concentration of the second doped P type transition layer.
57 . The epitaxial structure according to claim 56 , wherein the doping concentration of the second doped P type transition layer is 2 to 4 times a doping concentration of the first doped P type transition layer.
58 . The epitaxial structure according to claim 36 , wherein a thickness of the N type epitaxial layer is from 300 nm to 500 nm, and a thickness of the P type epitaxial layer is from 400 nm to 600 nm.
59 . The epitaxial structure according to claim 58 , wherein a thickness from a top of the N type epitaxial layer to a bottom of the P type epitaxial layer is not greater than 1000 nm.