IP Library Granted Patent US 12,509,289
Granted Patent B2
US 12,509,289 · App. 18/796,743 · Granted Dec 30, 2025

Tray with removable insert

Inventors: J. Mark Morrow (Camden, SC); Travis Figgins (North Canton, OH)
Assignee: TOPPAN THERMOFORMED PACKAGING HOLDINGS, INC.
B65D81/262B65D1/34B65D25/108
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Quick Facts
Patent No.
US 12,509,289
App. No.
18/796,743
Granted
Dec 30, 2025
Kind
B2
Abstract

The invention comprises a container for food products that extrudate liquids comprising a tray and a bowed insert. The tray bottom wall has at least one raised area, at least one lower surface, and at least one sidewall. A plurality of flutes are disposed on the inner surface sidewall(s). A plurality of elevated portions extend upwardly from the bowed insert. The insert is secured within the tray. A reservoir is defined between the insert and the tray bottom wall. The elevated portions of the insert, the flutes, and the at least one raised area of the tray bottom define a plurality of channels.

Claims (24)

1 . An insert configured for positioning within a tray, the insert comprising:

a bowed surface, the bowed surface defining a peripheral edge extending about a perimeter of the bowed surface, wherein the peripheral edge is aligned with a horizontal plane and wherein a midsection, centrally located inward from the peripheral edge is displaced from the horizontal plane; and

a plurality of elevated portions extending upwardly from the bowed surface, wherein a top of each of the plurality of elevated portions define a horizontal food surface, wherein the horizontal food surface is not parallel to the bowed surface,

wherein the plurality of elevated portions each define a depth, wherein the depth of each of the plurality of elevated portions increase, moving from an innermost portion nearest the midsection to an outer most portion, nearest the peripheral edge of the bowed surface.

2 . The insert of claim 1 , wherein the plurality of elevated elements are disposed in a radially extending pattern.

3 . The insert of claim 1 , wherein a channel is formed between one of the plurality of elevated portions an adjacent elevated portion.

4 . The insert of claim 3 , wherein the channel is formed between an angled portion of the plurality of elevated portions and the bowed surface, wherein an obtuse angle is formed between the angled portion and the bowed surface.

5 . The insert of claim 1 , wherein an angle is formed between the horizontal plane and the midsection of the bowed surface, and wherein the angle is between about 1 degree and about 5 degrees.

6 . The insert of claim 1 , wherein an angle is formed between the horizontal plane and the midsection of the bowed surface, and wherein the angle is between about 1 degree and about 3 degrees.

7 . The insert of claim 1 , wherein an angle is formed between the horizontal plane and the midsection of the bowed surface, and wherein the angle is between about 2 degrees.

8 . The insert of claim 1 , wherein the bowed surface 45 is convex.

9 . The insert of claim 1 , further comprising a central elevated portion, wherein the central elevated portion is positioned about the midsection of the bowed surface; and

at least one peripheral elevated portion.

10 . The insert of claim 9 , wherein the angle between a horizontal plane and the central elevate portion is between about 1 degree and about 5 degrees.

11 . The insert of claim 9 , wherein the angle between a horizontal plane and the central elevate portion is between about 1 degree and about 3 degrees.

12 . The insert of claim 9 , wherein the at least one peripheral elevated portion comprises at least four peripheral elevated portions located at or near the four corners of the insert.

13 . The insert of claim 12 , wherein channels are disposed between adjacent peripheral elevated portions.

14 . The insert of claim 12 , wherein the central elevated portion and the peripheral elevated portions connect to the surface of the insert via a convex curved portion.

15 . The insert of claim 14 , wherein one or more central portion channels are disposed within the convex curved portion.

16 . The insert of claim 1 , wherein each of the plurality of elevated portions is a half-cylindrical element.

17 . The insert of claim 1 , wherein the elevated portions additionally comprise a plurality of half-cylindrical elements which extend upwardly away from the bowed surface.

18 . The insert of claim 17 , wherein the plurality of half-cylindrical elements are disposed in a radially extending pattern, moving radially outward from the central portion and toward the peripheral portions.

19 . The insert of claim 18 , wherein the depth of each half-cylindrical element increases, moving from the innermost half-cylindrical element, nearest the central portion 43 , to the outermost half-cylindrical elements.

20 . The insert of claim 19 , wherein the depth of the half-cylindrical elements is configured to correspond to a curvature of the bowed surface to provide a food surface atop the elevated portions which is horizontal or substantially horizontal.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2025
From: SONOCO DEVELOPMENT, INC.
To: TOPPAN THERMOFORMED PACKAGING HOLDINGS, INC.
Reel/Frame 071282/0133 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2024
From: MORROW, J. MARK; FIGGINS, TRAVIS
To: SONOCO DEVELOPMENT, INC.
Reel/Frame 069211/0558 →
Continuity (3)
Division 18131921 · Apr 7, 2023
Continuation 17175873 · Feb 15, 2021
Related Publication 20240391675A1 · Nov 28, 2024
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