IP Library Patent Application 18806989
Patent Application
App. No. 18/806,989

SACRIFICIAL SALTS IN LI-RICH, DEFECT ANTI-FLUORITE COMPOUNDS IN CATHODES FOR PRELITHIATION IN LITHIUM ION BATTERIES

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Patent No.
US None
App. No.
18/806,989
Abstract

Systems and methods for batteries comprising a cathode, an electrolyte, and an anode, wherein sacrificial salts and prelithiation reagents are added to the cathode as functional additives for electrochemical prelithiation.

Claims (26)

1 . A battery, the battery comprising:

a cathode, an electrolyte, and an anode;

wherein said cathode comprises active materials and a prelithiation agent in the form of one or more sacrificial lithium salts; and

wherein said one or more sacrificial lithium salts comprises Li 5 FeO 4 (LFO), Li 2 S, Li 2 Te, Li 2 Se; or mixtures or combinations thereof.

2 . The battery of claim 1 , wherein the prelithiation agent in the form of one or more sacrificial lithium salts irreversibly provides lithium to the anode during charge.

3 . The battery of claim 1 , wherein said one or more sacrificial lithium salts comprises Li 5 FeO 4 (LFO).

4 . The battery of claim 3 , wherein said LFO is applied as a core-shell structure, and wherein the core is the cathode and the shell comprises a LFO layer.

5 . The battery of claim 4 , wherein said LFO layer is submicron or nanometer in scale.

6 . The battery of claim 1 , wherein said sacrificial lithium salt has a multilayer structure.

7 . The battery of claim 1 , wherein said battery comprises an anode with high Si content.

8 . The battery of claim 7 , wherein said Si content is >50%.

9 . The battery of claim 1 , wherein said anode has been prelithiated using one or more sacrificial lithium salts contained in the cathode.

10 . A method of forming a battery, the method comprising:

forming a battery comprising a cathode, an electrolyte, and an anode, the cathode comprising one or more sacrificial lithium salts; wherein said cathode is formed using, at least, the following steps:

said cathode material is mixed to create a slurry

said sacrificial lithium salt is added to said slurry

said slurry is coated on metal foil; and

the coated metal foil is dried; and

wherein said one or more sacrificial lithium salts comprises Li 5 FeO 4 (LFO), Li 2 S, Li 2 Te, Li 2 Se; or mixtures or combinations thereof.

11 . The method of claim 10 , wherein a first oxidation cycle of said battery is performed at higher than room temperature to reduce the oxidation potential of said one or more sacrificial lithium salts.

12 . The method of claim 10 , wherein said one or more sacrificial lithium salts comprises Li 5 FeO 4 (LFO).

13 . The method of claim 12 , wherein said LFO is applied as a core-shell structure, and wherein the core is the cathode and the shell comprises a LFO layer.

14 . The method of claim 13 , wherein said LFO layer is submicron or nanometer in scale.

15 . The method of claim 10 , wherein said sacrificial lithium salt has a multilayer structure.

16 . The method of claim 10 , wherein said battery comprises an anode with high Si content.

17 . The method of claim 16 , wherein said Si content is >50%.

Assignments (1)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →