METHOD FOR SELECTION OF CAMERA IMAGE SECTIONS
A method for monitoring the process in laser material processing and provides a corresponding method, comprising the steps of taking a real-time image comprising the position and surrounding of the process where material processing occurs by a camera that is arranged in or on a laser material processing head; determining at least one image section in the real-time image and its position on a camera sensor; determining an actual position of the process in the material processing, and a nominal position of the relevant image detail using a projection of programmed path data for controlling the laser material processing head in the section of the real-time image, and the transfer of the at least one image section from the camera to a computer.
1 . A method of monitoring laser material processing of a workpiece by a laser material processing head, the method comprising:
capturing real-time image data of a spatial area of the workpiece that includes a process point of the laser material processing performed by the laser material processing head;
selecting, at a current time (T 1 ), a region of interest of the real-time image data, the region of interest including
a current position within the real-time image data of the process point at the current time (T 1 ); and
a desired position within the real-time image data of the process point at a future time (T 2 ) in accordance with programmed path data used to control the process point of the laser material processing head; and
transferring the real-time image data from within the selected region of interest to a computer configured to calculate a deviation between an actual position of the process point at the future time (T 2 ) and the desired position of the process point at the future time (T 2 ).
2 . The method of claim 1 , wherein the region of interest of the real-time image data for each of a plurality of times during the laser material processing is predetermined.
3 . The method of claim 2 , wherein the programmed path data includes, for each of the plurality of times, both the desired position of the process point and the region of interest of the real-time image data.
4 . The method of claim 1 , wherein selecting the region of interest comprises:
identifying the current position within the real-time image data of the process point at the current time (T 1 );
identifying, based on the programmed path data, the desired position within the real-time image data of the process point at the future time (T 2 ); and
selecting a region of interest that includes both the current position of the process point at the current time (T 1 ) and the desired position of the process point at the future time (T 2 ).
5 . The method of claim 4 , wherein the current position within the real-time image data of the process point at the current time (T 1 ) and the desired position within the real-time image data of the process point at the future time (T 2 ) are identified before the current time (T 1 ).
6 . The method of claim 5 , wherein the region of interest of the real-time image data for the current time (T 1 ) is predetermined.
7 . The method of claim 6 , wherein the programmed path data includes the region of interest of the real-time image data for the current time (T 1 ).
8 . The method of claim 1 , wherein the real-time image data within the region of interest is smaller than the real-time image data of the spatial area.
9 . The method of claim 1 , further comprising:
predicting, before the future time (T 2 ), a region of interest of real-time image data captured at the future time (T 2 ), the predicted region of interest including:
a position of the process point at the future time (T 2 ) within the real-time image data captured at the future time (T 2 ); and
a desired position, within the real-time image data captured at the future time (T 2 ), of the process point at a further future time (T 3 ).
10 . The method of claim 9 , wherein the region of interest at the future time (T 1 ) is predicted based on the programmed path data and the deviation between the actual position of the process point at the future time (T 2 ) and the desired position of the process point at the future time (T 2 ).
11 . A system for monitoring laser material processing of a workpiece by a laser material processing head, comprising:
non-transitory computer readable storage media that stores programmed path data used to control a process point of the laser material processing head;
a camera sensor that captures real-time image data of a spatial area of the workpiece that includes the process point of the laser material processing performed by the laser material processing head;
a hardware controller that, at a current time (T 1 ), selects a region of interest of the real-time image data that includes:
a current position within the real-time image data of the process point at the current time (T 1 ); and
a desired position within the real-time image data of the process point at a future time (T 2 ) in accordance with programmed path data used to control the process point of the laser material processing head; and
a computer that receives the real-time image data from within the selected region of interest and calculates a deviation between an actual position of the process point at the future time (T 2 ) and the desired position of the process point at the future time (T 2 ).
12 . The system of claim 11 , wherein the region of interest of the real-time image data for each of a plurality of times during the laser material processing is predetermined.
13 . The system of claim 12 , wherein the region of interest of the real-time image data for each of the plurality of times is pre-stored in the computer readable storage media.
14 . The system of claim 11 , wherein selecting the region of interest comprises:
identifying the current position within the real-time image data of the process point at the current time (T 1 );
identifying, based on the programmed path data, the desired position within the real-time image data of the process point at the future time (T 2 ); and
selecting a region of interest that includes both the current position of the process point at the current time (T 1 ) and the desired position of the process point at the future time (T 2 ).
15 . The system of claim 14 , wherein the current position within the real-time image data of the process point at the current time (T 1 ) and the desired position within the real-time image data of the process point at the future time (T 2 ) are identified before the current time (T 1 ).
16 . The system of claim 15 , wherein the region of interest of the real-time image data for the current time (T 1 ) is predetermined.
17 . The system of claim 16 , wherein the region of interest of the real-time image data for the current time (T 1 ) is pre-stored in the computer readable storage media.
18 . The system of claim 11 , wherein the real-time image data within the region of interest is smaller than the real-time image data of the spatial area.
19 . The system of claim 11 , wherein the hardware controller is further configured to predict, before the future time (T 2 ), a region of interest of real-time image data captured at the future time (T 2 ), the predicted region of interest including:
a position of the process point at the future time (T 2 ) within the real-time image data captured at the future time (T 2 ); and
a desired position, within the real-time image data captured at the future time (T 2 ), of the process point at a further future time (T 3 ).
20 . The system of claim 19 , wherein the hardware controller is configured to predict the region of interest at the future time (T 1 ) based on the programmed path data and the deviation between the actual position of the process point at the future time (T 2 ) and the desired position of the process point at the future time (T 2 ).