Integrated Process Challenge Device for Monitoring of Sterilization Processes

1 . An integrated process challenge device for monitoring a sterilization process, the integrated process challenge device comprising:

a shell comprising an interior and an exterior;

a first compartment defined by the interior and exterior of the shell, the first compartment shaped to retain a first indicator;

a second compartment defined by the interior and exterior of the shell, the second compartment shaped to retain a second indicator;

a barrier formed by the shell, the barrier formed between the first compartment and the second compartment to prevent fluid exchange between the first compartment and the second compartment;

a first opening located on the exterior of the shell adjacent to the first compartment, wherein the first opening allows a sterilant to enter and exit the first compartment; and

a second opening located on the exterior of the shell adjacent to the second compartment, wherein the second opening allows the sterilant to enter and exit the second compartment.

2 . The integrated process challenge device of claim 1 , wherein the first indicator comprises a chemical indicator, wherein the chemical indicator comprises at least one of a Type 4, a Type 5, or a Type 6 chemical indicator.

3 . The integrated process challenge device of claim 1 , wherein the second indicator comprises a biological indicator.

4 . The integrated process challenge device of claim 3 , wherein the shell comprises a compressible section defined along the second compartment.

5 . The integrated process challenge device of claim 4 , wherein the compressible section comprises a plurality of ribs, the plurality of ribs protruding outward from the shell, wherein each of the plurality of ribs comprises a hollow interior.

6 . The integrated process challenge device of claim 4 , wherein the shell comprises a variable thickness, wherein the variable thickness is smaller around a portion of the compartment of the biological indicator than other portions of the shell.

7 . The integrated process challenge device of claim 1 , wherein the shell comprises a locating feature that sets an orientation of how the integrated process challenge device is inserted within a digital autoreader, the locating feature comprising at least one of a protrusion or a recess defined on the exterior of the shell.

8 . The integrated process challenge device of claim 7 , wherein the locating feature comprises a protrusion, wherein the protrusion comprises a hollow interior.

9 . The integrated process challenge device of claim 7 , wherein the second indicator comprises a biological indicator,

wherein the locating feature is placed adjacent to the first compartment such that the second compartment and the biological indicator are configured to be placed at the bottom of a well within the digital autoreader.

10 . The integrated process challenge device of claim 1 further comprising:

a first flow path, the first flow path extending from the first opening and providing a pathway to the first compartment; and

a second flow path, extending from the second opening and providing a pathway to the second compartment.

11 . The integrated process challenge device of claim 10 , wherein the first flow path comprises a length ranging from about 1 millimeter (mm) to about 100 mm.

12 . The integrated process challenge device of claim 10 , wherein the first flow path has a width or a diameter, wherein the width or diameter ranges from about 0.2 millimeters (mm) to about 2 mm.

13 . The integrated process challenge device of claim 10 , wherein the second flow path has a length ranging from about 0.5 millimeters (mm) to about 50 mm.

14 . The integrated process challenge device of claim 10 , wherein the second flow path has a width or a diameter, wherein the width or diameter ranges from about 0.2 mm to about 2 mm.

15 . The integrated process challenge device of claim 10 further comprising:

a third opening located on the exterior of the shell adjacent to the second compartment, wherein the third opening allows a sterilant to enter the second compartment through the third opening; and

a third flow path extending from the third opening and providing a pathway to a third compartment.

16 . The integrated process challenge device of claim 1 , wherein the barrier prevents the flow of the sterilant between the first compartment and the second compartment.

17 . The integrated process challenge device of claim 2 , wherein the first compartment comprises a total volume and the chemical indicator comprises a volume such that a free volume is formed in the first compartment, wherein the free volume of the first compartment ranges from about 30% to about 99% of the total volume of the first compartment.

18 . The integrated process challenge device of claim 3 , wherein the second compartment comprises a total volume and the biological indicator comprises a volume such that a free volume is formed in the second compartment, wherein the free volume of the second compartment ranges from about 30% to about 95% of the total volume of the second compartment.

19 . A method for determining efficacy of a sterilization process, the method comprising:

providing an integrated process challenge device, the integrated process challenge device having a first indicator within a first compartment and a second indicator within a second compartment of the integrated process challenge device, the first compartment and the second compartment defined by the interior and exterior of the shell of the integrated process challenge device;

placing the integrated process challenge device at a location within a sterilization system configured to regulate the sterilization conditions within the sterilization system;

operating the sterilization system, wherein the integrated process challenge device has a first opening and a second opening defined on the shell, wherein the first and second openings allow a sterilant to enter and exit the first and second compartments;

inserting the integrated process challenge device within a digital autoreader, the digital autoreader comprising at least one sensor to read one of the first indicator the second indicator; and

operating the digital autoreader to assess whether the integrated process challenge device has been adequately sterilized by the sterilization system based on a reading from the at least one sensor.

20 . A method for determining efficacy of a sterilization process, the method comprising:

placing a biological indicator comprising a biological culture sample and a growth medium within a compartment of an integrated process challenge device, the compartment defined by an interior and an exterior of a shell of the integrated process challenge device;

closing the integrated process challenge device thereby sealing the biological indicator within;

placing the integrated process challenge device at a location within a sterilization system configured to regulate the sterilization conditions within the sterilization system;

operating the sterilization system, wherein the integrated process challenge device has an opening defined on the shell, wherein the opening allows a sterilant may enter and exit the compartment;

inserting the integrated process challenge device within a digital autoreader, the digital autoreader comprising a sensor to read an output of the biological indicator;

activating the biological indicator without opening the integrated process challenge device; and

operating the digital autoreader to assess whether the integrated process challenge device has been adequately sterilized by the sterilization system.

21 . A method for determining efficacy of a sterilization process, the method comprising:

placing a chemical indicator comprising at least one of a Type 5 or a Type 6 chemical indicator within a compartment of an integrated process challenge device, the compartment defined by an interior and an exterior of a shell of the integrated process challenge device;

closing the integrated process challenge device thereby sealing the chemical indicator within;

placing the integrated process challenge device at a location within a sterilization system configured to regulate the sterilization conditions within the sterilization system;

operating the sterilization system, wherein the integrated process challenge device has an opening defined on the shell, wherein the opening allows a sterilant may enter and exit the compartment such that the chemical indicator is activated without opening the integrated process challenge device;

inserting the integrated process challenge device within a digital autoreader, the digital autoreader comprising a sensor to read an output of the chemical indicator through the shell of the integrated process challenge device; and

operating the digital autoreader to assess whether the integrated process challenge device has been adequately sterilized by the sterilization system.