IP Library Patent Application 18881840
Patent Application
App. No. 18/881,840

EXHAUST GAS PURIFICATION CATALYST COMPOSITION, EXHAUST GAS PURIFICATION CATALYST AND EXHAUST GAS PURIFICATION SYSTEM

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Patent No.
US None
App. No.
18/881,840
Abstract

An object of the present invention is to provide a new technique to impart NOx adsorption performance to a catalyst layer containing Pt, thereby improving the exhaust gas purification performance, while suppressing decrease in the dispersibility of Pt, and the present invention provides an exhaust gas purification catalyst composition containing Pt and Mg, wherein a content of Mg in terms of metal is 2.0% by mass or more and 9.0% by mass or less based on a mass of the exhaust gas purification catalyst composition.

Claims (19)

1 . An exhaust gas purification catalyst composition comprising Pt and Mg, wherein a content of Mg in terms of metal is 2.0% by mass or more and 9.0% by mass or less based on a mass of the exhaust gas purification catalyst composition.

2 . The exhaust gas purification catalyst composition as claimed in claim 1 , wherein a content of an alkaline-earth metal element other than Mg in terms of metal is 4.0% by mass or less based on the mass of the exhaust gas purification catalyst composition.

3 . The exhaust gas purification catalyst composition as claimed in claim 1 , wherein Mg is present in one or two forms selected from MgO and MgCO 3 .

4 . The exhaust gas purification catalyst composition as claimed in claim 1 , wherein Mg is present in a form other than a complex oxide comprising Mg and Al.

5 . The exhaust gas purification catalyst composition as claimed in claim 1 , wherein when, in an X-ray diffraction pattern of the exhaust gas purification catalyst composition, a diffraction intensity of a peak present at 2θ=64 to 67° among peaks derived from MgAl 2 O 4 is expressed as A, and, in an X-ray diffraction pattern of α-Al 2 O 3 which is Standard Reference Material 674a distributed by the National Institute of Standards and Technology, a diffraction intensity of a peak present at 2θ=55° to 58° among peaks derived from the α-Al 2 O 3 is expressed as B, a ratio of A to B is less than 0.060.

6 . The exhaust gas purification catalyst composition as claimed in claim 1 , wherein the exhaust gas purification catalyst composition comprises a modified alumina comprising La, and wherein a content of La derived from the modified alumina in terms of La 2 O 3 is 0.20% by mass or more and 5.0% by mass or less based on the mass of the exhaust gas purification catalyst composition.

7 . An exhaust gas purification catalyst comprising a substrate and a first catalyst layer provided on the substrate, wherein the first catalyst layer is composed of the exhaust gas purification catalyst composition as claimed in claim 1 .

8 . The exhaust gas purification catalyst as claimed in claim 7 , wherein the exhaust gas purification catalyst further comprises a second catalyst layer provided on the substrate and/or a third catalyst layer provided on the substrate, wherein the second catalyst layer is provided on an upside of the first catalyst layer, and wherein the third catalyst layer is provided on an upstream side of the first catalyst layer.

9 . The exhaust gas purification catalyst as claimed in claim 8 , wherein the second catalyst layer and/or the third catalyst layer comprises Rh.

10 . The exhaust gas purification catalyst as claimed in claim 8 , wherein a content of an alkaline-earth metal element in terms of metal in the second catalyst layer is 5.0% by mass or less based on a mass of the second catalyst layer, and wherein a content of an alkaline-earth metal element in terms of metal in the third catalyst layer is 5.0% by mass or less based on a mass of the third catalyst layer.

11 . An exhaust gas purification system comprising:

an exhaust gas path through which exhaust gas flows;

a first exhaust gas purification catalyst provided on a downstream side of the exhaust gas path; and

a second exhaust gas purification catalyst provided on an upstream side of the exhaust gas path,

wherein the first exhaust gas purification catalyst comprises a first substrate and a catalyst layer provided on the first substrate, and

wherein the catalyst layer provided on the first substrate is composed of the exhaust gas purification catalyst composition as claimed in claim 1 .

12 . The exhaust gas purification system as claimed in claim 11 , wherein the second exhaust gas purification catalyst comprises a second substrate and a catalyst layer provided on the second substrate.

13 . The exhaust gas purification system as claimed in claim 12 , wherein the catalyst layer provided on the second substrate comprises Rh.

14 . The exhaust gas purification system as claimed in claim 12 , wherein a content of an alkaline-earth metal element in terms of metal in the catalyst layer provided on the second substrate is 5.0% by mass or less based on a mass of the catalyst layer provided on the second substrate.

Assignments (2)
CHANGE OF NAME Recorded May 29, 2026
From: MITSUI MINING & SMELTING CO., LTD.
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075796/0541 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2025
From: ISAYAMA, AKIHIRO; SAEKI, SHOHEI; SHIMAMOTO, YASUHIRO; WATANABE, TOKUYA; IWAKURA, HIRONORI
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 072895/0486 →