BURIED WIRE METHOD AND APPARATUS FOR THE LUNAR SURFACE
A method and system is presented for placing and burying a conductive material, such as a wire, in lunar regolith. The method may include excavating a trench, placing the conductive material in the trench, and subsequently backfilling the trench to bury the conductive material. The system may include an excavation plow, a reverse plow, and a conductive material dispenser. For example, the excavation plow may remove regolith out of the lunar surface to form a trench. The reverse plow may bury the conductive material with the regolith by refilling a portion of the trench where the conductive material has just been placed. In some embodiments, the conductive material dispenser may be configured to dispense a molten conductive material that is cast in place in the trench to form wire. In other embodiments, the conductive material dispenser may be configured to dispense a prefabricated wire from a spool.
1 . A method for placing wire in lunar regolith, the method comprising:
melting a metal in a chamber;
using an excavation plow to remove regolith out of the lunar surface to form a trench;
behind the excavation plow and above the trench, extruding the molten metal through a nozzle from the chamber and into the trench;
after extruding the molten metal, allowing the molten metal to cool to an at least partially solid metal;
placing the at least partially solid metal in the trench; and
burying the at least partially solid metal by using a reverse plow to refill a portion of the trench that includes the at least partially solid metal.
2 . The method of claim 1 , wherein a bottom portion of the trench is formed to create a predetermined cross-section of the at least partially solid metal in the trench.
3 . The method of claim 1 , wherein the metal is aluminum.
4 . The method of claim 1 , wherein the nozzle, the excavation plow, and the reverse plow are interconnected so as to be positioned substantially in a single line.
5 . The method of claim 1 , further comprising at least partially sintering the trench before placing the at least partially solid metal in the trench.
6 . The method of claim 1 , further comprising measuring at least one electrical property of the at least partially solid metal in the trench while extruding the molten metal.
7 . The method of claim 1 , further comprising placing markers on the refilled portion of the trench.
8 . A buried-wire placement (BWP) system configured to operate on a moving vehicle, the BWP system comprising:
an excavation plow at a front portion of the BWP system to remove regolith out of the lunar surface to form a trench;
a chamber configured to melt a metal and hold the melted metal;
a temperature control system to adjust the temperature of the melted metal;
a nozzle at a middle portion of the BWP system configured to extrude the melted metal into the trench to form a wire, wherein the temperature of the extruded melted metal is adjusted by the temperature control system to adjust the temperature of the extruded melted metal to be in a liquid state or a plastic state between the nozzle and a bottom of the trench; and
a reverse plow at a back portion of the BWP system configured to bury the wire with the regolith by refilling a portion of the trench that includes the wire.
9 . The BWP system of claim 8 , wherein the excavation plow is configured to form a bottom portion of the trench into a shape that creates a predetermined cross-section of the wire in the trench.
10 . The BWP system of claim 9 , wherein the predetermined cross-section is rectangular.
11 . The BWP system of claim 8 , wherein the metal is aluminum.
12 . The BWP system of claim 8 , wherein the nozzle, the excavation plow, and the reverse plow are configured in the BWP system to be positioned substantially in a single line.
13 . The BWP system of claim 8 , further comprising a laser configured to sinter at least a portion of the trench before placement of the extruded melted metal in the trench.
14 . The BWP system of claim 8 , further comprising a sensor to measure at least one electrical property of the extruded melted metal and the wire in the trench while the melted metal is being extruded.
15 . The BWP system of claim 14 , wherein measurements of the at least one electrical property are based on a measurement of i) the melted metal in or near the nozzle and ii) a portion of the wire that is buried.
16 . The BWP system of claim 15 , further comprising a receiver for wirelessly receiving the measurement of the portion of the wire that is buried.
17 . The BWP system of claim 8 , wherein the nozzle is a first nozzle and the wire is a first wire, the BWP system further comprising a second nozzle adjacent to the first nozzle to extrude the melted metal into the trench to form a second wire substantially parallel to the first wire.
18 . The BWP system of claim 8 , further comprising:
a valve for controlling flow of the melted metal through the nozzle;
an imaging sensor focused on the wire on the bottom of the trench to capture images of the wire; and
a processor to i) analyze the captured images to determine one or more qualities of the wire on the bottom of the trench and ii) control the valve to adjust the flow of the melted metal based, at least in part, on the determined one or more qualities.
19 . A buried-wire placement (BWP) system configured to operate on a lunar vehicle, the BWP system comprising:
an excavation plow at a front portion of the BWP system to remove regolith out of the lunar surface to form a trench;
a spool holder configured to hold a spool of non-insulated wire;
a dispenser at a middle portion of the BWP system configured to pull the non-insulated wire from the spool of the non-insulated wire and dispense the non-insulated wire into the trench; and
a reverse plow at a back portion of the BWP system configured to bury the non-insulated wire with the regolith by refilling a portion of the trench that includes the non-insulated wire.
20 . The BWP system of claim 19 , wherein the dispenser is a first dispenser and the non-insulated wire is a first non-insulated wire, the BWP system further comprising a second dispenser adjacent to the first dispenser to dispense a second non-insulated wire into the trench substantially parallel to the first non-insulated wire.