CAPTURING CARBON DIOXIDE
Techniques for drift elimination in a liquid-gas contactor system include configuring a pre-fabricated mechanical frame coupled to a drift eliminator material to produce a framed drift eliminator assembly with substantially no air gaps between the drift eliminator material and the pre-fabricated mechanical frame, and coupling the framed drift eliminator assembly to the liquid-gas contactor system.
1 . A method of operating a liquid-gas contactor system, the method comprising:
flowing a liquid into a nozzles-and-basin system under a plurality of liquid flow rates, the nozzles-and-basin system comprising a distribution sub-assembly;
distributing the liquid flow to a portion of a packing material fluidly coupled to the distribution sub-assembly; and
capturing carbon dioxide (CO 2 ) from a dilute gas source with the liquid-gas contactor system.
2 . The method of claim 1 , further comprising operating the liquid-gas contactor system as part of a cooling water system.
3 . The method of claim 1 , wherein flowing the liquid into the nozzles-and-basin system comprises flowing the liquid into a first portion of nozzles having a first intake height and flowing the liquid into a second portion of nozzles having a second intake height shorter than the first intake height.
4 . The method of claim 1 , further comprising flowing a mixed stream comprising solids and the liquid into a basin.
5 . The method of claim 4 , further comprising:
operating the basin fluidly coupled to a mechanical removal system and at least one solid collection zone; and
collecting and processing the solids from the mixed stream with the mechanical removal system and the at least one solid collection zone.
6 . The method of claim 1 , wherein the liquid comprises a carbon dioxide absorbing liquid.
7 . A system for capturing atmospheric carbon dioxide (CO 2 ), the system comprising:
at least one liquid source of a caustic process solution having a CO 2 -absorbing capacity;
one or more liquid-gas contactor systems, each comprising:
a structural housing comprising an air inlet;
a fan cowling extending upwardly from a fan cowling inlet adjacent the structural housing to a fan cowling outlet;
at least one induced fan vertically positioned within the fan cowling between the fan cowling inlet and the fan cowling outlet and coupled to the structural housing, the at least one induced fan configured to rotate about an upright fan axis to create an air flow from the air inlet and through the fan cowling outlet;
at least one packing material within the structural housing lower than the at least one induced fan and upwind of the at least one induced fan relative to a direction of the air flow, the at least one packing material having an air travel depth between 4 meters and 9 meters defined between a packing inlet and a packing outlet, the at least one packing material configured to be wetted by the caustic process solution of the at least one liquid source, the at least one packing material being compatible with the caustic process solution; and
at least one drift eliminator material positioned within the structural housing lower than the at least one induced fan, the at least one drift eliminator positioned downwind of the at least one packing material and upwind of the at least one induced fan relative to the direction of the air flow;
at least one basin being positioned below the at least one packing material to collect the caustic process solution from the at least one packing material, the at least one basin comprising a sump; and
a flow control system communicably coupled to the one or more liquid-gas contactor systems, the flow control system comprising one or more flow pumps, one or more flow pipes, and one or more valves, at least one flow pump of the one or more flow pumps fluidly coupled to the sump and configured to redistribute at least a portion of the process solution collected in the sump to the at least one packing material.
8 . The system of claim 7 , wherein the one or more liquid-gas contactor systems is configured to cool streams comprising water.
9 . The system of claim 7 , comprising at least one open plenum section within the structural housing, the at least one open plenum section adjacent to the packing inlet of the at least one packing material and the fan cowling.
10 . The system of claim 7 , wherein a first one of the one or more liquid-gas contactor systems is fluidly coupled to a second one of the one or more liquid-gas contactor systems.
11 . The system of claim 7 , comprising a recycling system fluidly coupled to the at least one basin and configured to regenerate the caustic process solution.
12 . The system of claim 7 , wherein the caustic process solution is recirculated from the at least one basin to the at least one packing material.
13 . The system of claim 7 , wherein the structural housing further comprises a plurality of baffles to manage air flow over at least one basin.
14 . The system of claim 7 , comprising at least one of baffle within the structural housing to manage airflow.
15 . A system for capturing atmospheric carbon dioxide (CO 2 ), the system comprising:
one or more liquid-gas contactor systems each comprising at least one packing material configured to react a caustic process solution with the atmospheric CO 2 and form a carbon dioxide-rich solution;
at least one basin configured to receive the carbon dioxide-rich solution from the at least one packing; and
a causticization system in fluid communication with the at least one basin to receive the carbon dioxide-rich solution stream and regenerate the caustic process solution, the causticization system configured to flow the caustic process solution to the one or more liquid-gas contactor systems.
16 . The system of claim 15 , comprising at least one heat exchanger positioned between the at least one basin and the causticization system and configured to heat the carbon dioxide-rich solution.
17 . The system of claim 15 , comprising a pump configured to flow at least a portion of the carbon dioxide-rich solution from the at least one basin to the at least one packing material.
18 . The system of claim 15 , wherein the causticization system comprises a fluidized bed reactive crystallizer.
19 . The system of claim 15 , wherein the causticization system comprises a causticizer configured to react potassium carbonate and calcium hydroxide to form calcium carbonate solids.
20 . The system of claim 15 , further comprising a pump configured to flow the caustic process solution from the causticization system to the at least one basin.