Vehicle auxiliary power system
A vehicle auxiliary power system includes a generator configured to be mechanically coupled to a power takeoff (PTO) of a vehicle via an offset gearbox. The generator produces AC power that is delivered to one or more power connection interfaces capable of industrial use. In some examples, the AC power may be converted to DC power for use by DC electronic systems or for charging one or more batteries. The vehicle auxiliary power system may include charge controllers, ECMs/ECUs, and other computing systems. As a result, a user may have an on-demand high-power electrical supply without the need of a second engine.
1. A vehicle auxiliary power system, comprising:
a generator configured to couple to an internal combustion engine, the generator generating alternating current (AC) power;
a power electronics enclosure coupled to the generator, the power electronics enclosure configured to receive three phase AC power from the generator and comprising:
i. a converter configured to convert the three phase AC power to direct current (DC) power; and
ii. one or more DC contactors configured to open or close a power circuit based on one or more triggering events;
a power connection interface comprising at least one receptacle for distributing the DC power.
2. The vehicle auxiliary power system of claim 1 , wherein the generator is coupled to an offset gearbox, the offset gearbox coupled to a power take-off (PTO), the PTO coupled to the internal combustion engine.
3. The vehicle auxiliary power system of claim 2 , wherein the offset gearbox comprises a 1:2 gear ratio.
4. The vehicle auxiliary power system of claim 1 , wherein the three phase AC power is coupled to a rectifier to convert the AC power to DC power, the DC power being outputted to:
a. a high voltage negative cable and coupled to a negative contactor of the one or more contactors,
b. a high voltage positive cable coupled to a fuse and then to a positive contactor of the one or more contactors;
wherein the DC power is then outputted to the power connection interface.
5. The vehicle auxiliary power system of claim 4 , further comprising a rectifier temperature sensor and a generator temperature sensor.
6. The vehicle auxiliary power system of claim 1 , further comprising a cooling system configured to cool the power electronics enclosure and the generator.
7. The vehicle auxiliary power system of claim 6 , wherein the cooling system comprises a liquid-cooled plate comprising liquid-cooling passages, a plurality of liquid cooling lines coupled to the liquid-cooling passages, and a radiator with a fan.
8. The vehicle auxiliary power system of claim 1 , further comprising a battery and a charge controller, wherein the DC power is transmitted from a first positive contactor and a first negative contactor of the one or more contactors, to the battery and charge controller and to a second positive contactor and a second negative contactor.
9. The vehicle auxiliary power system of claim 8 , further comprising a generator encoder and a generator temperature sensor.
10. A vehicle auxiliary power system, comprising:
a generator configured to couple to an internal combustion engine;
a power electronics enclosure coupled to the generator, the power electronics enclosure configured to receive three phase alternating current (AC) power from the generator, the power electronics enclosure comprising:
i. a contactor for each phase of AC power, and
ii. a fuse or circuit breaker for each phase of AC power;
wherein the AC power is then provided to a power connection interface comprising at least one receptacle.
11. The vehicle auxiliary power system of claim 10 , wherein the generator is coupled to an offset gearbox, the offset gearbox coupled to a power take-off (PTO), the PTO coupled to the internal combustion engine.
12. The vehicle auxiliary power system of claim 11 , wherein the offset gearbox comprises a 1:2 gear ratio.
13. The vehicle auxiliary power system of claim 10 , further comprising a multi-conductor signal cable.
14. The vehicle auxiliary power system of claim 10 , further comprising a cooling system configured to cool the generator.