IP Library Granted Patent US 12,510,196
Granted Patent B2
US 12,510,196 · App. 18/929,764 · Granted Dec 30, 2025

Flexible pipe joint

Inventors: Matthew Allen Hegler (Kingwood, TX); Andrew James Heaton (Lincolnshire, GB)
Assignee: FlexSteel USA, LLC
F16L33/2071F16L21/03F16L33/01F16L55/07
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Quick Facts
Patent No.
US 12,510,196
App. No.
18/929,764
Filed
Oct 29, 2024
Granted
Dec 30, 2025
Kind
B2
Art Unit
3679
USPC
285/369
Abstract

A method and apparatus for securing a flexible pipe to a further flexible pipe in an end-to-end configuration, wherein the apparatus includes and the method utilizes an elongate tubular element having a first and second end and an outer surface comprising a raised central region. At least one vent passage extends at least partially across the raised central region.

Claims (72)

1 . A pipeline system comprising a pipe connector, wherein the pipe connector comprises:

a connector body that defines a connector bore and has a raised central portion;

a first jacket welded to the raised central portion of the connector body such that the first jacket extends axially and circumferentially around a first side portion of the connector body to define a first connector annular region, wherein:

the first connector annular region is configured to be fluidly coupled to a first pipe annular region that is defined in a first pipe disposed within the first connector annular region; and

the first jacket is configured to be swaged around the first pipe such that the first jacket is plastically and conformally deformed around the first pipe;

a second jacket welded to the raised central portion of the connector body such that the second jacket extends axially and circumferentially around a second side portion of the connector body to define a second connector annular region, wherein:

the second connector annular region is configured to be fluidly coupled to a second pipe annular region that is defined in a second pipe disposed within the second connector annular region; and

the second jacket is configured to be swaged around the second pipe such that the second jacket is plastically and conformally deformed around the second pipe; and

a vent passage fluidly connected to the first connector annular region, the second connector annular region, or both.

2 . The pipeline system of claim 1 , wherein the connector body of the pipe connector comprises:

an inner tube that defines the connector bore; and

a ring secured around a central region of the inner tube to form the raised central portion of the connector body.

3 . The pipeline system of claim 2 , wherein the vent passage comprises a first slot formed in the inner tube of the connector body, a second slot formed in the ring of the connector body, or both.

4 . The pipeline system of claim 1 , wherein:

the first pipe comprises:

a first fluid retaining layer that defines a first pipe bore;

a first outer sheath layer formed around the first fluid retaining layer; and

a first armour layer formed between the first fluid retaining layer and the first outer sheath layer in the first pipe annular region of the first pipe; and

the second pipe comprises:

a second fluid retaining layer that defines a second pipe bore;

a second outer sheath layer formed around the second fluid retaining layer; and

a second armour layer formed between the second fluid retaining layer and the second outer sheath layer in the second pipe annular region of the second pipe.

5 . The pipeline system of claim 4 , wherein:

the first armour layer of the first pipe comprises a first one or more helically wound strips; and

the second armour layer of the second pipe comprises a second one or more helically wound strips.

6 . The pipeline system of claim 1 , wherein:

the first jacket is configured to be swaged around the first pipe such that the first jacket conforms to a first outer circumference of the first pipe to facilitate sealing the first pipe within the pipe connector; and

the second jacket is configured to be swaged around the second pipe such that the second jacket conforms to a second outer circumference of the second pipe to facilitate sealing the second pipe within the pipe connector.

7 . The pipeline system of claim 1 , wherein the raised central portion of the connector body comprises a cutout configured to be used to hold the pipe connector during a swaging operation.

8 . The pipeline system of claim 1 , wherein:

the first jacket of the pipe connector is welded to a first end of the raised central portion of the connector body such that the first jacket extends axially beyond the connector body; and

the second jacket of the pipe connector is welded to a second end of the raised central portion of the connector body such that the second jacket extends axially beyond the connector body.

9 . The pipeline system of claim 1 , wherein:

the first side portion of the connector body is configured to be disposed within a first pipe bore of the first pipe; and

the second side portion of the connector body is configured to be disposed within a second pipe bore of the second pipe.

10 . A pipe connector, comprising:

a connector body that defines a connector bore, wherein:

a first side portion of the connector body is configured to be disposed within a first pipe bore of a first pipe; and

a second side portion of the connector body is configured to be disposed within a second pipe bore of a second pipe;

a first jacket welded to a central portion of the connector body to define a first connector annular region that is configured to accommodate the first pipe, wherein the first jacket is configured to be swaged around the first pipe such that the first jacket conforms to a first outer circumference of the first pipe to facilitate sealing the first pipe within the pipe connector;

a second jacket welded to the central portion of the connector body to define a second connector annular region that is configured to accommodate the second pipe, wherein the second jacket is configured to be swaged around the second pipe such that the second jacket conforms to a second outer circumference of the second pipe to facilitate sealing the second pipe within the pipe connector; and

a vent passage fluidly coupled to the first connector annular region, the second connector annular region, or both.

11 . The pipe connector of claim 10 , wherein:

the connector body comprises:

an inner tube that defines the connector bore; and

a ring secured around a central region of the inner tube; and

the vent passage comprises a first slot formed in the inner tube, a second slot formed in the ring, or both.

12 . The pipe connector of claim 10 , wherein:

the first jacket is configured to be swaged around the first pipe such that the first jacket is plastically deformed; and

the second jacket is configured to be swaged around the second pipe such that the second jacket is plastically deformed.

13 . The pipe connector of claim 10 , wherein:

the first jacket is welded to a first end of the central portion of the connector body such that the first jacket extends axially beyond the connector body; and

the second jacket is welded to a second end of the central portion of the connector body such that the second jacket extends axially beyond the connector body.

14 . The pipe connector of claim 10 , wherein the central portion of the connector body comprises a cutout configured to be used to hold the pipe connector during a swaging operation.

15 . A pipe connector, comprising:

a connector body that defines a connector bore, wherein:

a first side portion of the connector body is configured to be disposed within a first pipe bore of a first pipe; and

a second side portion of the connector body is configured to be disposed within a second pipe bore of a second pipe;

a first jacket welded to a central portion of the connector body such that the first jacket extends axially beyond the connector body to define a first connector annular region that is configured to accommodate the first pipe, wherein the first jacket is configured to be plastically and conformally deformed around the first pipe;

a second jacket welded to the central portion of the connector body such that the second jacket extends axially beyond the connector body to define a second connector annular region that is configured to accommodate the second pipe, wherein the second jacket is configured to be plastically and conformally deformed around the second pipe; and

a vent passage fluidly coupled to the first connector annular region, the second connector annular region, or both.

16 . The pipe connector of claim 15 , wherein:

the connector body comprises:

an inner tube that defines the connector bore; and

a ring secured around a central region of the inner tube; and

the vent passage comprises a first slot formed in the inner tube, a second slot formed in the ring, or both.

17 . The pipe connector of claim 15 , wherein:

the first jacket is welded to a first end of the central portion of the connector body; and

the second jacket is welded to a second end of the central portion of the connector body.

18 . The pipe connector of claim 15 , wherein

the first jacket is configured to be swaged around the first pipe such that the first jacket conforms to a first outer circumference of the first pipe to facilitate sealing the first pipe within the pipe connector; and

the second jacket is configured to be swaged around the second pipe such that the second jacket conforms to a second outer circumference of the second pipe to facilitate sealing the second pipe within the pipe connector.

Assignments (2)
SECURITY INTEREST Recorded Dec 2, 2025
From: CACTUS WELLHEAD, LLC; FLEXSTEEL USA, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 073804/0497 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2025
From: FLEXSTEEL PIPELINE TECHNOLOGIES, LLC
To: FLEXSTEEL USA, LLC
Reel/Frame 070042/0211 →
Continuity (6)
Continuation 18144315 · May 8, 2023
Continuation 16908226 · Jun 22, 2020
Continuation 15478398 · Apr 4, 2017
Division 12995130
Provisional Application 61060049 · Jun 9, 2008
Related Publication 20250052348A1 · Feb 13, 2025
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