IP Library Granted Patent US 12,573,866
Granted Patent B2
US 12,573,866 · App. 18/945,147 · Granted Mar 10, 2026

Battery system for operating point control of power systems

Inventors: Tung Nguyen (Calgary, CA); Eric Hustedt (Calgary, CA)
Assignee: Exro Technologies Inc.
H02J7/0063H02J7/0068H02J2300/26H02J2300/30
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Quick Facts
Patent No.
US 12,573,866
App. No.
18/945,147
Granted
Mar 10, 2026
Kind
B2
Abstract

A DC power system includes a first interface to a DC source and a second interface coupled to the first interface and to a load. A battery control system (BCS) has an input/output interface coupled to the first interface and to the second interface, and a series arrangement of switched controllable units of one or more battery cells, each switchably bypassable according to a control signal. The BCS selectively sources and sinks power to variably control a voltage at the input/output interface utilizing the plurality of switched controllable units under control of a BCS processor that produces the control signal. The BCS sources power from the switched controllable units to supply power to the load in addition to, or in lieu of, the DC source, and regulates performance of an external circuit by dynamic variation of the voltage at the input/output interface according to the control signal.

Claims (50)

1 . A DC power system comprising:

a first interface to a DC source;

a second interface electrically coupled to the first interface and to a load;

a battery control system (BCS) having an input/output interface electrically coupled to the first interface and to the second interface;

the BCS comprising a series arrangement of a plurality of switched controllable units of one or more battery cells, wherein each controllable unit is switchably bypassable according to a control signal;

the BCS operative to selectively source and sink power so as to variably control a voltage at the input/output interface utilizing the plurality of switched controllable units under control of a BCS processor that produces the control signal;

the BCS processor operative to source power from the plurality of switched controllable units to supply power to the load in addition to, or in lieu of, the DC source; and

the BCS processor operative to regulate electrical performance of an external circuit electrically coupled to the input/output interface by dynamic variation of the voltage at the input/output interface according to the control signal.

2 . The DC power system of claim 1 , wherein the external circuit is the DC source, and wherein the BCS processor is operative to implement maximum power point tracking (MPPT) control of the DC source by the dynamic variation of the voltage at the input/output interface according to the control signal.

3 . The DC power system of claim 1 , wherein the external circuit is the DC source, and wherein the BCS processor is operative to implement an efficiency program that matches the voltage at the input/output interface with a voltage range corresponding to a predefined operating point of the DC source according to the control signal.

4 . The DC power system of claim 1 , wherein the external circuit is the load, and wherein the BCS processor is operative to implement an efficiency program that matches the voltage at the input/output interface with a voltage range corresponding to a predefined operating point of the load according to the control signal.

5 . The DC power system of claim 1 , wherein the external circuit is a power-converter circuit, and wherein the BCS processor is operative to implement an efficiency program that matches the voltage at the input/output interface with a voltage range corresponding to a predefined operating point of the power-converter circuit according to the control signal.

6 . The DC power system of claim 1 , wherein:

the BCS processor is operative to assess a power demand of the load, a power capacity of the DC current source, and a present capacity of the plurality of controllable units to absorb excess power of the DC current source which exceeds the power demand of the load;

the BCS processor is operative to cause the plurality of switched controllable units to implement MPPT control in response to an assessment that the plurality of controllable units have capacity to absorb the excess power of the DC current source; and

the BCS processor is operative to cause the plurality of switched controllable units to forgo the MPPT control in response to an assessment that the plurality of controllable units do not have capacity to absorb the excess power of the DC current source.

7 . The DC power system of claim 1 , wherein the load comprises an electrical grid which includes a power generator.

8 . The DC power system of claim 1 , wherein the load comprises an electrical motor which is also a power generator.

9 . The DC power system of claim 1 , wherein the load comprises a DC load.

10 . The DC power system of claim 1 , wherein the DC current source comprises a photovoltaic (PV) system.

11 . The DC power system of claim 1 , wherein the DC current source comprises a fuel cell (FC) system.

12 . The DC power system of claim 1 , wherein the second interface comprises an inverter circuit.

13 . The DC power system of claim 1 , wherein the BCS processor includes an optimization controller that reads inputs including:

a plurality of sensory inputs including present loading and present temperature information;

present-state information including present load demand, power source state, and BCS state; and

performance-optimization information including source efficiency data, load efficiency data, and source maximum-power-point data; and

wherein the optimization controller is operative to generate the control signal to effect the dynamic variation of the voltage at the input/output interface based on the read inputs.

14 . A method for operating a DC power system that includes a DC source, and a series arrangement of a plurality of switched controllable units of one or more battery cells, wherein each controllable unit is switchably bypassable according to a control signal, and an input/output interface that couples the series arrangement to a load, the method comprising:

by the DC power system, selectively sourcing and sinking power so as to variably control a voltage at the input/output interface utilizing the plurality of switched controllable units;

sourcing power, by the DC power system, from the plurality of switched controllable units to supply power to the load in addition to, or in lieu of, the DC source; and

regulating, by the DC power system, electrical performance of an external circuit by dynamically varying the voltage at the input/output interface.

15 . The method of claim 14 , wherein the external circuit is the DC source, and further comprising implementing, by the DC power system, maximum power point tracking (MPPT) control of the DC source by the dynamically varying the voltage at the input/output interface.

16 . The method of claim 14 , wherein the external circuit is the DC source, and further comprising implementing, by the DC power system, an efficiency program that matches the voltage at the input/output interface with a voltage range corresponding to a predefined operating point of the DC source.

17 . The method of claim 14 , wherein the external circuit is the load, and further comprising implementing, by the DC power system, an efficiency program that matches the voltage at the input/output interface with a voltage range corresponding to a predefined operating point of the load.

18 . The method of claim 14 , wherein the external circuit is a power-converter circuit, and further comprising implementing, by the DC power system, an efficiency program that matches the voltage at the input/output interface with a voltage range corresponding to a predefined operating point of the power-converter circuit.

19 . The method of claim 14 , further comprising:

assessing, by the DC power system, a power demand of the load, a power capacity of the DC current source, and a present capacity of the plurality of controllable units to absorb excess power of the DC current source which exceeds the power demand of the load;

causing, by the DC power system, the plurality of switched controllable units to implement an MPPT control in response to an assessment that the plurality of controllable units have capacity to absorb the excess power of the DC current source; and

causing, by the DC power system, the plurality of switched controllable units to forgo the MPPT control in response to an assessment that the plurality of controllable units do not have capacity to absorb the excess power of the DC current source.

20 . The method of claim 14 , wherein the load comprises an electrical grid which includes a power generator.

21 . The method of claim 14 , wherein the load comprises an electrical motor which is also a power generator.

22 . The method of claim 14 , wherein the load comprises a DC load.

23 . The method of claim 14 , wherein the DC current source comprises a photovoltaic (PV) system.

24 . The method of claim 14 , wherein the DC current source comprises a fuel cell (FC) system.

25 . The method of claim 14 , wherein the second interface comprises an inverter circuit.

26 . The method of claim 14 , further comprising reading inputs by the DC power system, including:

a plurality of sensory inputs including present loading and present temperature information;

present-state information including present load demand, power source state, and BCS state; and

performance-optimization information including source efficiency data, load efficiency data, and source maximum-power-point data; and

further comprising dynamically varying, by the DC power system, the voltage at the input/output interface based on the read inputs.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 10, 2026
From: NGUYEN, TUNG; HUSTEDT, ERIC
To: EXRO TECHNOLOGIES INC.
Reel/Frame 073744/0398 →
SECURITY INTEREST Recorded Sep 5, 2025
From: EXRO TECHNOLOGIES INC.
To: NBIMC QUANTITATIVE STRATEGIES FUND - CLASS N
Reel/Frame 072830/0495 →
Continuity (2)
Provisional Application 63600243 · Nov 17, 2023
Related Publication 20250167573A1 · May 22, 2025
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