IP Library Granted Patent US 12,584,659
Granted Patent B2
US 12,584,659 · App. 18/951,273 · Granted Mar 24, 2026

Ceramic particles for use in a solar power tower

Inventors: Claude Krause (Broussard, LA); Benjamin T. Eldred (Houston, TX); Steve Canova (Verdigris, OK)
Assignee: CARBO CERAMICS, INC.
F24S70/16C04B33/04C04B35/1115C04B35/14C04B35/18C04B35/486C04B35/565C04B35/587C04B35/62204C04B35/62805C04B35/62884C04B35/62886C04B35/63C04B35/64F24S20/20F24S80/20C04B2235/3262C04B2235/3265C04B2235/3267C04B2235/3272C04B2235/6023C04B2235/77C04B2235/95Y02E10/40
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Quick Facts
Patent No.
US 12,584,659
App. No.
18/951,273
Granted
Mar 24, 2026
Kind
B2
Abstract

Ceramic particles for use in a solar power tower and methods for making and using the ceramic particles are disclosed. The ceramic particle can include a sintered ceramic material formed from a mixture of a ceramic raw material and a darkening component comprising MnO as Mn 2+ . The ceramic particle can have a size from about 8 mesh to about 170 mesh and a density of less than 4 g/cc.

Claims (32)

1 . A solar energy-based power generation system, the system comprising:

a solar receiver at or proximate the top of a solar power tower, wherein the solar receiver comprises a plurality of ceramic particles disposed within the solar receiver, the ceramic particles comprising:

a ceramic material formed from a mixture comprising a raw material and MnO, wherein the raw material comprises kaolin or bauxite or a mixture thereof, and wherein the ceramic material further comprises:

about 0.01 wt % to about 10 wt % MnO, and

about 0.01 wt % to about 10 wt % Mn 2 O 3 ;

one or more heliostats configured to transmit solar radiation to the solar receiver for heating the ceramic particles; and

a heat exchanger configured to cool the heated ceramic particles by transferring heat from the heated ceramic particles to a heat exchange medium.

2 . The system of claim 1 , wherein the ceramic material further comprises about 0.1 wt % to about 20 wt % FeO.

3 . The system of claim 2 , wherein the ceramic material further comprises about 0.1 wt % to about 20 wt % Fe 2 O 3 .

4 . The system of claim 3 , wherein the one or more heliostats are configured to track the sun to reflect light onto the receiver.

5 . The system of claim 1 , wherein the heat exchanger comprises a direct contact heat exchanger.

6 . The system of claim 1 , further comprising a high temperature solids storage vessel configured to collect a heated ceramic particle.

7 . The system of claim 1 , wherein the solar system further comprises a solid particle process flow loop, and wherein the solid particle process flow loop circulates the ceramic particles for a period of about 50 hours to about 5,000 hours to expose a portion of the MnO to a temperature of about 100° C. to about 1,000° C., thereby oxidizing the MnO into Mn 2 O 3 .

8 . The system of claim 7 , wherein the one or more heliostats are configured to track the sun to reflect light onto the receiver.

9 . The system of claim 1 , further comprising a low temperature solids storage vessel configured to collect cooled ceramic particles.

10 . The system of claim 9 , further comprising recycling the cooled ceramic particle to the solar receiver.

11 . The system of claim 1 , wherein the one or more heliostats are configured to track a solar source to reflect light onto the solar receiver.

12 . The system of claim 1 , wherein the ceramic particles are darkened to a Munsell Value of less than 9.

13 . The system of claim 1 , further comprising a falling curtain of the ceramic particles disposed within the solar receiver.

14 . The system of claim 1 , wherein the solar receiver includes a solid particle process flow loop.

15 . The system of claim 1 , wherein the one or more heliostats are arrayed.

16 . The system of claim 1 , wherein the one or more heliostats are spaced and positioned to provide calculated financial return over a life cycle.

17 . The system of claim 16 , wherein the financial return over a life cycle is calculated according to predictive weather data and at least one optimization goal.

18 . The system of claim 17 , wherein the at least one optimization goal includes total solar energy utilization, energy storage, electricity production, or revenue generation from sales of electricity.

19 . A solar energy-based power generation system, the system comprising:

a solar receiver at or proximate the top of a solar power tower, wherein the solar receiver comprises a plurality of ceramic particles disposed within the solar receiver, the ceramic particles comprising:

a ceramic material formed from a mixture comprising a raw material and MnO, wherein the raw material comprises kaolin or bauxite or a mixture thereof, and wherein the ceramic material further comprises about 0.1 wt % to about 20 wt % FeO;

one or more heliostats configured to transmit solar radiation to the solar receiver for heating the ceramic particles; and

a heat exchanger configured to cool the heated ceramic particles by transferring heat from the heated ceramic particles to a heat exchange medium.

20 . The system of claim 19 , wherein;

the solar system further comprises a solid particle process flow loop, and

the solid particle process flow loop circulates the ceramic particles for a period of about 50 hours to about 5,000 hours to expose a portion of the MnO to a temperature of about 100° C. to about 1,000° C., thereby oxidizing the MnO into Mn 2 O 3 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2024
From: KRAUSE, CLAUDE; ELDRED, BENJAMIN; CANOVA, STEVE
To: CARBO CERAMICS, INC.
Reel/Frame 069309/0461 →