IP Library Patent Application 18956892
Patent Application
App. No. 18/956,892

PHOTOVOLTAIC MODULE FOR A ROOF WITH CONTINUOUS FIBER TAPE

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Patent No.
US None
App. No.
18/956,892
Abstract

Some embodiments of the present disclosure relate to photovoltaic module for use on a roof. In some embodiments, the photovoltaic module may include a solar cell and a polymeric continuous fiber tape. In some embodiments, the polymeric continuous fiber tape comprises a polymer and glass fiber. In some embodiments, the glass fiber is present in an amount greater than about 50% by weight based on a total weight of the polymeric continuous fiber tape. In some embodiments, the polymeric continuous fiber tape comprises an elastic modulus greater than 1 GPa and an optical transmission greater than 80%.

Claims (53)

1 - 20 . (canceled)

21 . A system, comprising:

a plurality of photovoltaic modules installed on a roof deck, wherein each of the plurality of photovoltaic modules includes

at least one solar cell,

a first region above the at least one solar cell,

wherein the first region includes a first continuous fiber tape,

wherein the first continuous fiber tape includes continuous glass fiber extending in a first direction,

wherein the first continuous fiber tape has a first flexure strength in the first direction,

a second region below the at lest one solar cell,

wherein the second region includes a second continuous fiber tape,

wherein the second continuous fiber tape includes continuous glass fiber extending in a second direction,

wherein the second continuous fiber tape has a second flexure strength in the second direction.

22 . The system of claim 21 , wherein each of the first continuous fiber tape and the second continuous fiber tape includes a polymer.

23 . The system of claim 21 , wherein the first continuous fiber tape has a first flexure strength in the first direction of 150 Mpa to 500 Mpa.

24 . The system of claim 23 , wherein the second continuous fiber tape has a second flexure strength in the second direction of 150 Mpa to 500 Mpa.

25 . The system of claim 21 , wherein the first region includes a single layer of the first continuous fiber tape.

26 . The system of claim 21 , wherein the second region includes a single layer of the second continuous fiber tape.

27 . The system of claim 21 , wherein the first region includes a plurality of layers of the first continuous fiber tape.

28 . The system of claim 21 , wherein the second region includes a plurality of layers of the second continuous fiber tape.

29 . The system of claim 21 , wherein the first direction is parallel to the second direction.

30 . The system of claim 21 , wherein the first direction is perpendicular to the second direction.

31 . The system of claim 21 , wherein the first direction is oblique to the second direction.

32 . The system of claim 21 , wherein the first direction is 0 degrees to 90 degrees relative to the second direction.

33 . The system of claim 21 , wherein a distance between the first continuous fiber tape and the second continuous fiber tape is 1 mm to 6 mm.

34 . The system of claim 21 , wherein each of the plurality of photovoltaic modules includes a third region, wherein the third region includes a third continuous fiber tape, wherein the third continuous fiber tape includes continuous glass fiber extending in a third direction.

35 . The system of claim 34 , wherein the third region is between the first region and the second region.

36 . The system of claim 34 , wherein the third region is below the second region.

37 . The system of claim 34 , wherein the third continuous fiber tape has a third flexure strength in the third direction.

38 . The system of claim 37 , wherein the third direction is 0 degrees to 90 degrees relative to the second direction.

39 . A system, comprising:

a plurality of photovoltaic modules installed on a roof deck, wherein each of the plurality photovoltaic modules includes

at least one solar cell,

a first region above the at least one solar cell,

wherein the first region includes a first continuous fiber tape,

wherein the first continuous fiber tape includes continuous glass fiber extending in a first direction,

wherein the first continuous fiber tape has a first flexure strength in the first direction, and

a second region below the at least one solar cell,

wherein the second region includes a second continuous fiber tape,

wherein the second continuous fiber tape includes continuous glass fiber extending in a second direction,

wherein the second continuous fiber tape has a second flexure strength in the second direction,

a third region above the first region,

wherein the third region is an upper most region of the photovoltaic module, and

a fourth region below the second region.

40 . A photovoltaic module, comprising:

at least one solar cell;

a first region above the at least one solar cell,

wherein the first region includes a first continuous fiber tape,

wherein the first continuous fiber tape includes continuous glass fiber extending in a first direction,

wherein the first continuous fiber tape has a first flexure strength in the first direction; and

a second region below the at least one solar cell,

wherein the second region includes a second continuous fiber tape,

wherein the second continuous fiber tape includes continuous glass fiber extending in a second direction, and

wherein the second continuous fiber tape has a second flexure strength in the second direction.