Vehicle suspension system with passive and active roll control
A suspension system including four dampers each having a compression chamber and a rebound chamber. First and second hydraulic circuits interconnect the compression and rebound chambers of the front dampers, while third and fourth hydraulic circuits interconnect the compression and rebound chambers of the back dampers. A first longitudinal hydraulic line extends between and connects the first and third hydraulic circuits and a second longitudinal hydraulic line extends between and connects the second and fourth hydraulic circuits. A single bi-directional pump is connected in-line with a fluid distribution line that extends between and connects the first and second longitudinal hydraulic lines a can pump fluid in opposite directions through the fluid distribution line to provide active roll stiffness.
1 . A suspension system, comprising:
a front left damper including a first compression chamber and a first rebound chamber;
a front right damper including a second compression chamber and a second rebound chamber;
a back left damper including a third compression chamber and a third rebound chamber;
a back right damper including a fourth compression chamber and a fourth rebound chamber;
a first hydraulic circuit that fluidly connects said first compression chamber of said front left damper and said second rebound chamber of said front right damper;
a second hydraulic circuit that fluidly connects said first rebound chamber of said front left damper and said second compression chamber of said front right damper;
a third hydraulic circuit that fluidly connects said third compression chamber of said back left damper and said fourth rebound chamber of said back right damper;
a fourth hydraulic circuit that fluidly connects said third rebound chamber of said back left damper and said fourth compression chamber of said back right damper;
a first longitudinal hydraulic line extending between and fluidly connecting said first and third hydraulic circuits;
a second longitudinal hydraulic line extending between and fluidly connecting said second and fourth hydraulic circuits;
a fluid distribution line that extends between and fluidly connects said first longitudinal hydraulic line and said second longitudinal hydraulic line;
a single bi-directional pump that is arranged along and fluidly connected to said fluid distribution line, said single bi-directional pump having a first operating mode for pumping hydraulic fluid in a first direction through said fluid distribution line to said second longitudinal hydraulic line and a second operating mode for pumping hydraulic fluid in a second direction through said fluid distribution line to said first longitudinal hydraulic line;
a controller electrically connected to said single bi-directional pump and programmed to activate said first operating mode or said second operating mode of said single bi-directional pump;
a first distribution line shut-off valve positioned in said fluid distribution line between said single bi-directional pump and said first longitudinal hydraulic line;
a second distribution line shut-off valve positioned in said fluid distribution line between said single bi-directional pump and said second longitudinal hydraulic line;
a front left bridge line that extends between and fluidly connects said first and second hydraulic circuits;
a front left shut-off valve that is positioned in said front left bridge line;
a front right bridge line that extends between and fluidly connects said first and second hydraulic circuits;
a front right shut-off valve that is positioned in said front right bridge line;
a back left bridge line that extends between and fluidly connects said third and fourth hydraulic circuits;
a back left shut-off valve that is positioned in said back left bridge line;
a back right bridge line that extends between and fluidly connects said third and fourth hydraulic circuits; and
a back right shut-off valve that is positioned in said back right bridge line,
wherein said first distribution line shut-off valve, said second distribution line shut-off valve, said front left shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are two position electro-mechanical valves, each having a fully open position and a fully closed position, wherein said controller is programmed to initiate:
a first active roll control operating mode where each of said front left shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are in said fully closed position, said first and second distribution line shut-off valves are in said fully open position, and said single bi-directional pump is activated in said first operating mode to pump hydraulic fluid through said fluid distribution line in said first direction from said first longitudinal hydraulic line and to said second longitudinal hydraulic line increase fluid pressure in said second and fourth hydraulic circuits and increase compression stiffness in said front right damper and said back right damper; and
a second active roll control operating mode where each of said front left shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are in said fully closed position, said first and second distribution line shut-off valves are in said fully open position, and said single bi-directional pump is activated in said second operating mode to pump hydraulic fluid through said fluid distribution line in said second direction from said second longitudinal hydraulic line and to said first longitudinal hydraulic line increase fluid pressure in said first and third hydraulic circuits and increase compression stiffness in said front left damper and said back left damper.
2 . The suspension system as set forth in claim 1 , wherein said controller is programmed to initiate:
a passive roll control operating mode where each of said front left shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are in said fully closed position, said first and second distribution line shut-off valves are in said fully closed position, and said single bi-directional pump is deactivated.
3 . The suspension system as set forth in claim 1 , wherein said controller is programmed to initiate:
a first comfort operating mode where each of said front left shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are in said fully open position, said first and second distribution line shut-off valves are in said fully closed position, and said single bi-directional pump is deactivated; and
a second comfort operating mode where each of said front left shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are in said fully open position, said first and second distribution line shut-off valves are in said fully open position, and said single bi-directional pump is deactivated and in a free-running condition.
4 . A suspension system, comprising:
a front left damper including a first compression chamber and a first rebound chamber;
a front right damper including a second compression chamber and a second rebound chamber;
a back left damper including a third compression chamber and a third rebound chamber;
a back right damper including a fourth compression chamber and a fourth rebound chamber;
a first hydraulic circuit that fluidly connects said first compression chamber of said front left damper and said second rebound chamber of said front right damper;
a second hydraulic circuit that fluidly connects said first rebound chamber of said front left damper and said second compression chamber of said front right damper;
a third hydraulic circuit that fluidly connects said third compression chamber of said back left damper and said fourth rebound chamber of said back right damper;
a fourth hydraulic circuit that fluidly connects said third rebound chamber of said back left damper and said fourth compression chamber of said back right damper;
a first longitudinal hydraulic line extending between and fluidly connecting said first and third hydraulic circuits;
a second longitudinal hydraulic line extending between and fluidly connecting said second and fourth hydraulic circuits;
a fluid distribution line that extends between and fluidly connects said first longitudinal hydraulic line and said second longitudinal hydraulic line;
a single bi-directional pump that is arranged along and fluidly connected to said fluid distribution line, said single bi-directional pump having a first operating mode for pumping hydraulic fluid in a first direction through said fluid distribution line to said second longitudinal hydraulic line and a second operating mode for pumping hydraulic fluid in a second direction through said fluid distribution line to said first longitudinal hydraulic line;
a controller electrically connected to said single bi-directional pump and programmed to activate said first operating mode or said second operating mode of said single bi-directional pump;
a distribution line shut-off valve positioned in said fluid distribution line between said single bi-directional pump and one of said first longitudinal hydraulic line and said second longitudinal hydraulic line;
a front left bridge line that extends between and fluidly connects said first and second hydraulic circuits;
a front left shut-off valve that is positioned in said front left bridge line;
a front right bridge line that extends between and fluidly connects said first and second hydraulic circuits;
a front right shut-off valve that is positioned in said front right bridge line;
a back left bridge line that extends between and fluidly connects said third and fourth hydraulic circuits;
a back left shut-off valve that is positioned in said back left bridge line;
a back right bridge line that extends between and fluidly connects said third and fourth hydraulic circuits; and
a back right shut-off valve that is positioned in said back right bridge line,
wherein said distribution line shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are two position electro-mechanical valves, each having a fully open position and a fully closed position, wherein said controller is programmed to initiate:
a first active roll control operating mode where each of said front left shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are in said fully closed position, said distribution line shut-off valve is in said fully open position, and said single bi-directional pump is activated in said first operating mode to pump hydraulic fluid through said fluid distribution line in said first direction from said first longitudinal hydraulic line and to said second longitudinal hydraulic line increase fluid pressure in said second and fourth hydraulic circuits and increase compression stiffness in said front right damper and said back right damper; and
a second active roll control operating mode where each of said front left shut-off valve, said front right shut-off valve, said back left shut-off valve, and said back right shut-off valve are in said fully closed position, said distribution line shut-off valve is in said fully open position, and said single bi-directional pump is activated in said second operating mode to pump hydraulic fluid through said fluid distribution line in said second direction from said second longitudinal hydraulic line and to said first longitudinal hydraulic line increase fluid pressure in said first and third hydraulic circuits and increase compression stiffness in said front left damper and said back left damper.