IP Library Patent Application 18959526
Patent Application
App. No. 18/959,526

LIGHT-LOAD RECOVERY IN A MULTI-LEVEL CONVERTER

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Quick Facts
Patent No.
US None
App. No.
18/959,526
Abstract

Circuits and methods that solve the light-load problem of a multi-level converter by generating a ripple signal in the control loop of the multi-level converter that causes a large output current ripple during light load conditions. This added current ripple does not change the average output current but does create a temporary positive and negative current that can be used to balance and charge/discharge the fly capacitors of the multi-level converter. An alternative approach is to add extra switching cycles for the fly capacitors when the output ripple current crosses zero.

Claims (60)

1 . (canceled)

2 . A method of improving light load recovery in an M-level converter configured to transform an input voltage applied to an input terminal of the M-level converter to an output voltage on an output terminal of the M-level converter in response to input signals from a controller defining charging cycles and discharging cycles for the M-level converter, the method comprising:

adding an extra charging cycle near or at a zero-current crossing point after a discharging cycle; and

adding an extra discharging cycle near or at a zero-current crossing point after a charging cycle.

3 . The method of claim 2 , further comprising selectively injecting a sub-harmonic signal into a signal path of the controller.

4 . The method of claim 3 , wherein the sub-harmonic signal induces a sub-harmonic ripple at the output terminal of the M-level converter.

5 . The method of claim 3 , wherein the M-level converter comprises at least one fly capacitor, and wherein the sub-harmonic signal induces a sub-harmonic ripple at the output terminal of the M-level converter to facilitate balancing of charge across the at least one fly capacitor.

6 . The method of claim 3 , wherein the controller comprises a comparison device having an input coupled to the output terminal of the M-level converter, the method further comprising selectively injecting the sub-harmonic signal in the signal path between the output terminal and the comparison device.

7 . The method of claim 3 , wherein the controller comprises a comparison device having a reference signal input, the method further comprising selectively injecting the sub-harmonic signal at the reference signal input.

8 . The method of claim 3 , wherein the controller comprises a compensation circuit, the method further comprising selectively injecting the sub-harmonic signal in the signal path after the compensation circuit.

9 . The method of claim 3 , wherein the controller comprises a compensation circuit, the method further comprising selectively injecting the sub-harmonic signal in the signal path before the compensation circuit.

10 . The method of claim 3 , wherein the controller comprises a pulse-width modulation generator, the method further comprising selectively injecting the sub-harmonic signal in the signal path after the pulse-width modulation generator.

11 . The method of claim 3 , further comprising selectively injecting the sub-harmonic signal when an average current through the output terminal is approximately zero amps.

12 . The method of claim 3 , further comprising selectively injecting the sub-harmonic signal when a light load is present on the output terminal.

13 . The method of claim 3 , further comprising selectively injecting a scaled sub-harmonic signal as a function of the absolute value of an average current through the output terminal.

14 . The method of claim 3 , wherein the M-level converter has a switching frequency, and wherein the sub-harmonic signal has a frequency about one-half the switching frequency of the M-level converter.

15 . The method of claim 3 , wherein the M-level converter has a switching frequency, and wherein the sub-harmonic signal has a frequency less than one-half the switching frequency of the M-level converter.

16 . The method of claim 3 , wherein the sub-harmonic signal creates temporary positive and negative currents sufficient to enable charge balancing of at least one fly capacitor in the M-level converter.

17 . The method of claim 3 , wherein the sub-harmonic signal is an AC waveform.

18 . The method of claim 3 , wherein the sub-harmonic signal is an AC waveform having an average voltage of zero.

19 . The method of claim 3 , wherein injecting the sub-harmonic signal is by altering a timing of a digital waveform generated by the controller that controls operation of the M-level converter.

20 . The method of claim 3 , wherein injecting the sub-harmonic signal is by altering a timing of a pulse-width modulated signal.

21 . A multi-level converter comprising:

an M-level converter cell configured to transform an input voltage applied to an input terminal of the M-level converter cell to an output voltage on an output terminal of the M-level converter cell in response to control inputs; and

a controller coupled to the M-level converter cell, wherein the controller is configured to:

monitor a node of the M-level converter cell;

define charging cycles and discharging cycles for the M-level converter in response to monitoring the node;

generate the control inputs to the M-level converter cell as a function of the defined charging cycles and the defined discharging cycles;

add an extra charging cycle near or at a zero-current crossing point after a discharging cycle; and

add an extra discharging cycle near or at a zero-current crossing point after a charging cycle.

22 . The multi-level converter of claim 21 , further comprising a sub-harmonic signal generator coupled to the controller, wherein the sub-harmonic signal generator is configured to selectively inject a sub-harmonic signal into a signal path of the controller.

23 . The multi-level converter of claim 22 , wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal into the signal path of the controller to induce a sub-harmonic ripple at the output terminal of the M-level converter cell.

24 . The multi-level converter of claim 22 , wherein the M-level converter cell comprises at least one fly capacitor, and wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal into the signal path of the controller to induce a sub-harmonic ripple at the output terminal of the M-level converter cell to facilitate balancing of charge across the at least one fly capacitor.

25 . The multi-level converter of claim 22 , wherein the controller comprises a comparison device having an input coupled to the output terminal of the M-level converter cell, and wherein the sub-harmonic signal generator is configured to selectively inject the sub-harmonic signal in the signal path between the output terminal and the comparison device.

26 . The multi-level converter of claim 22 , wherein the controller comprises a comparison device having a reference signal input, and wherein the sub-harmonic signal generator is configured to selectively inject the sub-harmonic signal at the reference signal input.

27 . The multi-level converter of claim 22 , wherein the controller comprises a compensation circuit, and wherein the sub-harmonic signal generator is configured to selectively inject the sub-harmonic signal in the signal path after the compensation circuit.

28 . The multi-level converter of claim 22 , wherein the controller comprises a compensation circuit, and wherein the sub-harmonic signal generator is configured to selectively inject the sub-harmonic signal in the signal path before the compensation circuit.

29 . The multi-level converter of claim 22 , wherein the controller comprises a pulse-width modulation generator, and wherein the sub-harmonic signal generator is configured to selectively inject the sub-harmonic signal in the signal path after the pulse-width modulation generator.

30 . The multi-level converter of claim 22 , wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal when an average current through the output terminal is approximately zero amps.

31 . The multi-level converter of claim 22 , wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal when a light load is present on the output terminal.

32 . The multi-level converter of claim 22 , wherein the sub-harmonic signal generator is configured to inject a scaled sub-harmonic signal as a function of the absolute value of an average current through the output terminal.

33 . The multi-level converter of claim 22 , wherein the M-level converter cell has a switching frequency, and wherein the sub-harmonic signal has a frequency about one-half the switching frequency of the M-level converter cell.

34 . The multi-level converter of claim 22 , wherein the M-level converter cell has a switching frequency, and wherein the sub-harmonic signal has a frequency less than one-half the switching frequency of the M-level converter cell.

35 . The multi-level converter of claim 22 , wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal to create temporary positive and negative currents sufficient to enable charge balancing of at least one fly capacitor in the M-level converter cell.

36 . The multi-level converter of claim 22 , wherein the sub-harmonic signal is an AC waveform.

37 . The multi-level converter of claim 22 , wherein the sub-harmonic signal is an AC waveform having an average voltage of zero.

38 . The multi-level converter of claim 22 , wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal into the signal path of the controller by altering a timing of a digital waveform generated by the controller.

39 . The multi-level converter of claim 22 , wherein the control inputs comprise a pulse-width modulated signal, and wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal into the signal path of the controller by altering a timing of the pulse-width modulated signal.

40 . A multi-level converter comprising:

an M-level converter cell configured to transform an input voltage applied to an input terminal to an output voltage on an output terminal in response to control inputs;

a controller coupled to the M-level converter cell, wherein the controller is configured to:

monitor a node of the M-level converter cell; and

generate the control inputs to the M-level converter cell in response to monitoring the node; and

a sub-harmonic signal generator coupled to the controller, wherein the sub-harmonic signal generator is configured to selectively inject a sub-harmonic signal into a signal path of the controller.

41 . The multi-level converter of claim 40 , wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal when an average current through the output terminal is approximately zero amps.

42 . The multi-level converter of claim 40 , wherein the sub-harmonic signal generator is configured to inject the sub-harmonic signal by:

scaling a degree of injection of the sub-harmonic signal as a function of the absolute value of an average current through the output terminal to obtain a scaled sub-harmonic signal; and

injecting the scaled sub-harmonic signal into the signal path of the controller.

43 . The multi-level converter of claim 42 , wherein the scaling comprises scaling an amplitude of the sub-harmonic signal and/or altering a duty cycle of injection of the sub-harmonic signal to obtain the scaled sub-harmonic signal.

44 . The multi-level converter of claim 40 , wherein the output terminal is configured to be coupled to an inductor.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2025
From: PSEMI CORPORATION
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 070092/0774 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2025
From: SZCZESZYNSKI, GREGORY
To: PSEMI CORPORATION
Reel/Frame 070066/0727 →