IP Library Patent Application 19032758
Patent Application
App. No. 19/032,758

ENABLE LOCK FOR MULTI-FUNCTION SINGLE STICK IN BUCKET TRUCK

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Quick Facts
Patent No.
US None
App. No.
19/032,758
Abstract

An enable lock mechanism for bucket trucks and aerial work platforms that enhances operational safety by preventing inadvertent activation of a single stick controller's enable lever. The mechanism comprises an enable lock lever, adapter assembly, compression spring, and mounting hardware that work together to provide two distinct operational states. In a rest position, the enable lock mechanically prevents the enable lever from activating the hydraulic circuit while maintaining unrestricted motion of the single stick controller.

Claims (70)

1 . An enable lock mechanism for a bucket truck of the type having a single stick controller with an enable lever configured to enable a hydraulic circuit, the enable lock mechanism comprising:

an enable lock hand lever 2 ;

an adapter assembly configured to mount to the single stick controller;

a compression spring operatively connected between the enable lock hand lever and adapter assembly; and

while maintaining unrestricted motion of the single stick controller; the enable lock hand lever mechanically prevents activation of the enable lever 6 unless the enable lock lever is already depressed.

2 . The enable lock mechanism of claim 1 wherein the adapter enable lock assembly 1 comprises:

an adapter enable lock assembly body;

a mounting screw for securing the assembly; and

alignment pins.

3 . The enable lock mechanism of claim 1 further comprising:

a handle core;

left and right outer shell components enclosing the handle core; and

a blocking lever bottom portion 22 operatively connected to the enable lock hand lever 2 .

4 . The enable lock mechanism of claim 1 wherein the compression spring has:

an outer diameter of 0.36 inches;

an inner diameter of 0.296 inches; and

a compression length of 0.25 inches.

5 . The enable lock mechanism of claim 1 further comprising:

visual indicator lights 53 showing lock engagement status.

6 . The enable lock mechanism of claim 1 wherein when enabled, the single stick controller provides:

upper boom control for unfold and fold movements;

lower boom control for up and down movements while maintaining upper boom angle;

rotation control for clockwise and counterclockwise movements; and

upper boom extension control.

7 . The enable lock mechanism of claim 1 wherein the enable lock provides:

a rest state where the enable lever cannot activate the hydraulic circuit; and

a depressed state where the enable lever can activate the hydraulic circuit.

8 . The enable lock mechanism of claim 1 further comprising:

Phillips pan head mounting screws sized 6-32.

9 . The enable lock mechanism of claim 1 wherein the adapter enable lock assembly 1 and enable lock hand lever 2 in combination are configured to:

selectively permit and restrict passage of enable lever internal portion 62 past blocking lever bottom portion 22 .

10 . The enable lock mechanism of claim 1 wherein the enable lock lever is configured to:

prevent inadvertent hydraulic actuation;

require deliberate operator action for engagement; and

maintain unrestricted physical motion of the controller.

11 . A method of operating a bucket truck with a single stick controller comprising the steps of:

providing an enable lock mechanism having an enable lock lever and adapter assembly;

mechanically preventing activation of an enable lever when the enable lock is in a rest position;

maintaining unrestricted motion of the single stick controller while preventing activation; and

permitting activation of the enable lever only upon depression of the enable lock.

12 . The method of claim 11 further comprising:

mounting the adapter assembly to the single stick controller using mounting screws;

aligning the assembly using plastic dowel pins; and

installing a compression spring between the enable lock lever and adapter assembly.

13 . The method of claim 11 further comprising:

providing visual indication of lock engagement status through enable lock indicator lights.

14 . The method of claim 11 wherein operating the single stick controller comprises:

controlling upper boom unfold and fold movements;

controlling lower boom up and down movements while maintaining upper boom angle; and

controlling clockwise and counterclockwise rotation movements.

15 . The method of claim 14 further comprising:

extending a portion of the upper boom.

16 . The method of claim 11 wherein preventing activation comprises:

mechanically blocking the enable lever from activating a hydraulic circuit;

maintaining physical freedom of controller movement; and

requiring deliberate operator action for engagement.

17 . The method of claim 11 further comprising:

integrating the enable lock mechanism with existing hydraulic systems.

18 . The method of claim 11 wherein operating the enable lock comprises:

transitioning between a rest position preventing hydraulic circuit activation;

and a depressed position allowing hydraulic circuit activation.

19 . The method of claim 11 further comprising:

maintaining enable lock depression during operation;

squeezing a trigger to operate boom functions; and

monitoring visual indicators for system status.

20 . An enable lock mechanism for a bucket truck single stick controller comprising:

an enable lock hand lever 2 ;

an adapter enable lock assembly 1 configured to mount to a single stick controller:

a compression spring operatively connected between a blocking lever bottom portion 22 and a stationary portion of the adapter enable lock assembly 1 ; and

visual indicator lights 53 showing lock engagement status.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 21, 2025
From: FREIDEL, JOEL
To: TEREX USA, LLC
Reel/Frame 069943/0441 →