IP Library Granted Patent US 12,474,147
Granted Patent B2
US 12,474,147 · App. 19/051,950 · Granted Nov 18, 2025

Grounding sabot and methods of use

Inventors: Cullen Craig Keyes (Hysham, MT); Ian Graham Janke (Parkland County, CA)
Assignee: Defiant Engineering, LLC
F42B14/06E21B43/116
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Quick Facts
Patent No.
US 12,474,147
App. No.
19/051,950
Granted
Nov 18, 2025
Kind
B2
Abstract

A sabot that includes a body configured to be partly received within a propellant chamber of a perf gun, and the body includes an interface configured to engage a projectile, a divider that defines part of the interface, an ignition pass through that extends through the divider, an ignition stack electrically connected to the ignition pass through, a ground terminal electrically connected to the ignition pass through, a deflector defined by the divider and having a cup-shaped configuration, and the deflector is configured to expand diametrically upon ignition of a propellant in the propellant chamber when the sabot is positioned within the propellant chamber, a gas valve configured and arranged to be actuated by expansion of the deflector, and a compensator positioned between the interface and the gas valve.

Claims (24)

1 . A sabot, comprising:

a body configured to be partly received within a propellant chamber of a perf gun, and the body comprises an interface configured to engage a projectile;

a divider that defines part of the interface;

an ignition pass through that extends through the divider;

an ignition stack electrically connected to the ignition pass through;

a ground terminal electrically connected to the ignition pass through;

a deflector defined by the divider and having a cup-shaped configuration, and the deflector is configured to expand diametrically upon ignition of a propellant in the propellant chamber when the sabot is positioned within the propellant chamber;

a gas valve configured and arranged to be actuated by expansion of the deflector; and

a compensator positioned between the interface and the gas valve.

2 . The sabot as recited in claim 1 , wherein the sabot comprises a unified, single-piece, construction.

3 . The sabot as recited in claim 1 , wherein the projectile comprises a kinetic energy perforating round (KEPR).

4 . The sabot as recited in claim 1 , wherein the interface is sized and configured to engage projectiles of various different calibers.

5 . The sabot as recited in claim 1 , wherein the ignition stack comprises an ignitor connected to the ignition pass through and configured to be positioned in the propellant chamber when the sabot is received in the propellant chamber.

6 . The sabot as recited in claim 1 , wherein an exterior portion of the body defines a bearing surface that contacts an interior of a barrel of the perf gun when the sabot is loaded in the perf gun.

7 . The sabot as recited in claim 6 , wherein the bearing surface serves as an electrical contact that forms part of a communications circuit and/or a power circuit.

8 . The sabot as recited in claim 1 , wherein the sabot is reusable for multiple projectile firing operations.

9 . The sabot as recited in claim 1 , wherein the interface defines a volume that is cylindrical in shape and is configured to receive part of the projectile.

10 . The sabot as recited in claim 1 , wherein the ignition stack extends out of the interface such that when the sabot is engaged with a projectile, part of the ignition stack extends into the projectile.

11 . The sabot as recited in claim 1 , wherein the ignition stack comprises an ignitor that is electrically connected to the ground terminal.

12 . An assembly, comprising:

a projectile; and

the sabot of claim 1 , wherein the sabot is engaged with the projectile.

13 . The assembly as recited in claim 12 , wherein the projectile comprises a KEPR (kinetic energy perforating round).

14 . The assembly as recited in claim 12 , comprising a perf gun configured to carry the projectile and the sabot.

Assignments (3)
CHANGE OF NAME Recorded Nov 19, 2025
From: DEFIANT ENGINEERING, LLC
To: DEFIANT PRECISION TECHNOLOGIES, LLC
Reel/Frame 073606/0433 →
CHANGE OF NAME Recorded Nov 5, 2025
From: DEFIANT ENGINEERING, LLC
To: DEFIANT PRECISION TECHNOLOGIES, LLC
Reel/Frame 073486/0252 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2025
From: KEYES, CULLEN CRAIG; JANKE, IAN GRAHAM
To: DEFIANT ENGINEERING, LLC
Reel/Frame 070200/0370 →
Continuity (2)
Provisional Application 63554046 · Feb 15, 2024
Related Publication 20250264314A1 · Aug 21, 2025
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