Granted Patent B2

US 12,647,064 · App. 19/073,825 · Granted Jun 2, 2026

Inventors: Shuo Chen (Chandler, AZ); Benjamin C. DeFresart (Chandler, AZ); Nathan Schuknecht (Golden, CO); Cody Norman (Atascadero, CA)

Assignee: ARRAY TECH, INC.

H02S20/30F16B5/0685

Abstract

Claims (57)

1 . A mounting rail configured to couple to a first photovoltaic (PV) module and a second PV module, the mounting rail comprising:

a hooked mechanism configured to:

at least partially define an aperture configured to receive a portion of a first module frame associated with the first PV module; and

physically engage with a surface of the first module frame to couple the first module frame to the mounting rail and to prevent the first module frame from unintentionally uncoupling from the mounting rail; and

an attachment feature configured to interface with a second module frame associated with the second PV module to couple the second module frame to the mounting rail.

2 . The mounting rail of claim 1 , wherein the surface of the first module frame comprises at least one of:

a top surface of a return flange of the first module frame and the portion of the first module frame comprises an edge of the return flange; or

a top surface of a panel portion of the first module frame and the portion of the first module frame comprises at least one of a sidewall of the first module frame, at least part of the panel portion, or at least part of a base portion of the first module frame.

3 . The mounting rail of claim 1 , wherein the attachment feature:

is configured to prevent the second module frame from unintentionally uncoupling from the mounting rail; and

comprises at least one of:

a fastener;

a bolt;

a nut;

a clip;

a threaded fastener;

a thru-bolt;

a top-down clamp; or

a rivet.

4 . The mounting rail of claim 1 , wherein the attachment feature comprises another hooked mechanism.

5 . The mounting rail of claim 1 , wherein the hooked mechanism is configured to couple the first PV module to the mounting rail in a toolless process and the attachment feature is configured to couple the second PV module to the mounting rail using a tooled process.

6 . The mounting rail of claim 1 , wherein the attachment feature is configured to couple the second PV module to the mounting rail via a way that is different than how the hooked mechanism couples the first PV module to the mounting rail.

7 . The mounting rail of claim 1 , wherein the hooked mechanism is connected to at least one of:

an edge of the mounting rail; or

an upper portion of the mounting rail.

8 . The mounting rail of claim 1 , further comprising a stopper device configured to interface with the hooked mechanism to prevent the hooked mechanism from selectively deforming beyond a pre-determined threshold.

9 . The mounting rail of claim 1 , further comprising a retention member configured to interface with the first module frame, during installation, to cause the retention member to selectively deform to permit the portion of the first module frame to be received by and be at least partially disposed within the aperture.

10 . The mounting rail of claim 9 , wherein the retention member is configured to be received by an opening defined by the first module frame to facilitate a position of the first module frame relative to the mounting rail and to prevent the portion of the first module frame from unintentionally exiting the aperture.

11 . The mounting rail of claim 1 , wherein:

the hooked mechanism comprises a first hooked mechanism;

the mounting rail further comprises a second hooked mechanism;

the first hooked mechanism is positioned proximate a first longitudinal end of the mounting rail; and

the second hooked mechanism is positioned proximate a second longitudinal end of the mounting rail.

12 . The mounting rail of claim 1 further comprising an upper portion comprising a surface configured to physically engage with a first bottom surface of the first module frame and a second bottom surface of the second module frame, wherein the hooked mechanism and the upper portion together at least partially define the aperture.

13 . The mounting rail of claim 12 , wherein:

the hooked mechanism overlaps a portion of the surface of the upper portion to at least partially define the aperture; and

the hooked mechanism and the upper portion together are configured to sandwich part of the first module frame between the hooked mechanism and the upper portion.

14 . The mounting rail of claim 12 , wherein:

the surface of the upper portion comprises a first part and a second part;

the first part is configured to physically engage with the first bottom surface; and

the second part is configured to physically engage with the second bottom surface to permit the second PV module to be positioned proximate to the first PV module.

15 . The mounting rail of claim 1 , wherein the hooked mechanism is positioned at a longitudinal end of the mounting rail.

16 . The mounting rail of claim 1 , wherein the hooked mechanism is positioned a distance from a longitudinal end of the mounting rail.

17 . The mounting rail of claim 1 , wherein the hooked mechanism extends continuously along at least part of a length of the mounting rail.

18 . The mounting rail of claim 1 , wherein the hooked mechanism comprises a plurality of hooked mechanisms positioned at different locations of the mounting rail.

19 . The mounting rail of claim 18 , further comprising a plurality of retention members, wherein each retention member of the plurality of retention members is positioned between two hooked mechanisms of the plurality of hooked mechanisms.

20 . A system comprising:

a first photovoltaic (PV) module;

a second PV module;

a torque tube; and

a torque tube interface comprising:

a mounting clamp coupled to the torque tube; and

a mounting rail coupled to the first PV module, the second PV module, and the mounting clamp, the mounting rail comprising:

a hooked mechanism:

at least partially defining an aperture receiving a portion of a first module frame associated with the first PV module; and

physically engaged with a surface of the first module frame to couple the first module frame to the mounting rail and to prevent the first module frame from unintentionally uncoupling from the mounting rail; and

an attachment feature interfaced with a second module frame associated with the second PV module to couple the second module frame to the mounting rail.

Assignments (2)

Continuity (2)

References Cited (400)