Recalibration of a Torque Measurement Device with Recalibration Interval Prediction
A method is provided for recalibrating an torque measurement device configured to determine a torque value of an applied torque using a calibration function derived during a calibration of the torque measurement device. The method includes performing a recalibration of the torque measurement device in which a second calibration function is derived and written to the torque measurement device ( 502 ). The method includes determining a deviation in the torque value determined using the calibration function relative to the second calibration function ( 504 ). The method includes predicting an interval from the recalibration to a next recalibration of the torque measurement device, for a different deviation over the next interval, based on the deviation, the different deviation, and the interval from the calibration to the recalibration ( 506 ). And the method includes outputting an indication of the interval from the recalibration to the next recalibration ( 508 ).
1 . An apparatus for recalibrating an torque measurement device configured to determine a torque value of an applied torque using a calibration function derived during a calibration of the torque measurement device, the apparatus comprising:
a memory configured to store computer-readable program code; and
processing circuitry configured to access the memory, and execute the computer-readable program code to cause the apparatus to at least:
perform a recalibration of the torque measurement device in which a second calibration function is derived and written to the torque measurement device;
determine a deviation in the torque value determined using the calibration function relative to the second calibration function;
predict an interval from the recalibration to a next recalibration of the torque measurement device, for a different deviation over the next interval, based on the deviation, the different deviation, and the interval from the calibration to the recalibration; and
output an indication of the interval from the recalibration to the next recalibration.
2 . The apparatus of claim 1 , wherein the torque measurement device is configured to produce a digital electrical signal that represents the applied torque as sequence of digital data points, and the processing circuitry is configured to execute the computer-readable program code to cause the apparatus to further at least:
read the sequence of digital data points; and
convert the sequence of digital data points to a digital value from which the deviation is determined.
3 . The apparatus of claim 2 , wherein the apparatus caused to determine the deviation includes the apparatus caused to:
determine the torque value from the digital value using the second calibration function;
determine a corresponding torque value from the digital value using the calibration function; and
determine the deviation as a difference between the torque value and the corresponding torque value.
4 . The apparatus of claim 2 , wherein the apparatus caused to determine the deviation includes the apparatus caused to apply the digital value to a difference between the second calibration function and the calibration function.
5 . The apparatus of claim 2 , wherein the different deviation is expressed as a percentage of the torque value determined from the digital value using the second calibration function.
6 . The apparatus of claim 1 , wherein predicting the interval from the recalibration to the next recalibration includes:
determine a constant of proportionality that expresses a proportional relationship between the interval and the deviation in the torque value; and
calculate the interval from the recalibration to the next recalibration based on a product of the constant of proportionality and the different deviation.
7 . The apparatus of claim 1 , wherein the torque measurement device is an electronic torque wrench, the applied torque is a torque applied by the electronic torque wrench to a torque tester with which the electronic torque wrench is engaged, and the apparatus is embodied as the torque tester.
8 . The apparatus of claim 1 , wherein the torque measurement device is an electronic torque wrench, the applied torque is a torque applied by the electronic torque wrench to a torque tester with which the electronic torque wrench is engaged, and the apparatus is embodied as the electronic torque wrench.
9 . The apparatus of claim 1 , wherein the indication of the interval from the recalibration to the next recalibration is output to an electronic visual display on which the indication is displayed.
10 . The apparatus of claim 1 , wherein the interval is measured in time or use of the torque measurement device, and processing circuitry is configured to execute the computer-readable program code to cause the apparatus to further at least:
track the time or use of the torque measurement device from the recalibration; and
output an alert for the next recalibration when the time or use as tracked is within a threshold of the interval from the recalibration to the next recalibration.
11 . A method of recalibrating an torque measurement device configured to determine a torque value of an applied torque using a calibration function derived during a calibration of the torque measurement device, the method comprising:
performing a recalibration of the torque measurement device in which a second calibration function is derived and written to the torque measurement device;
determining a deviation in the torque value determined using the calibration function relative to the second calibration function;
predicting an interval from the recalibration to a next recalibration of the torque measurement device, for a different deviation over the next interval, based on the deviation, the different deviation, and the interval from the calibration to the recalibration; and
outputting an indication of the interval from the recalibration to the next recalibration.
12 . The method of claim 11 , wherein the torque measurement device is configured to produce a digital electrical signal that represents the applied torque as sequence of digital data points, and the method further comprises:
reading the sequence of digital data points; and
converting the sequence of digital data points to a digital value from which the deviation is determined.
13 . The method of claim 12 , wherein determining the deviation includes:
determining the torque value from the digital value using the second calibration function;
determining a corresponding torque value from the digital value using the calibration function; and
determining the deviation as a difference between the torque value and the corresponding torque value.
14 . The method of claim 12 , wherein determining the deviation includes applying the digital value to a difference between the second calibration function and the calibration function.
15 . The method of claim 12 , wherein the different deviation is expressed as a percentage of the torque value determined from the digital value using the second calibration function.
16 . The method of claim 11 , wherein predicting the interval from the recalibration to the next recalibration includes:
determining a constant of proportionality that expresses a proportional relationship between the interval and the deviation in the torque value; and
calculating the interval from the recalibration to the next recalibration based on a product of the constant of proportionality and the different deviation.
17 . The method of claim 11 , wherein the torque measurement device is an electronic torque wrench, the applied torque is a torque applied by the electronic torque wrench to a torque tester with which the electronic torque wrench is engaged.
18 . The method of claim 11 , wherein the torque measurement device is an electronic torque wrench, the applied torque is a torque applied by the electronic torque wrench to a torque tester with which the electronic torque wrench is engaged, and the method is performed by the electronic torque wrench.
19 . The method of claim 11 , wherein the indication of the interval from the recalibration to the next recalibration is output to an electronic visual display on which the indication is displayed.
20 . The method of claim 11 , wherein the interval is measured in time or use of the torque measurement device, and method further comprises:
tracking the time or use of the torque measurement device from the recalibration; and
outputting an alert for the next recalibration when the time or use as tracked is within a threshold of the interval from the recalibration to the next recalibration.