IP Library Patent Application 19116258
Patent Application
App. No. 19/116,258

ALKALI METAL OXIDE AND HYDROXIDE REDUCTION IN THE FILM BY EX-SITU SURFACE PASSIVATED LAYER

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Quick Facts
Patent No.
US None
App. No.
19/116,258
Abstract

Embodiments of the present disclosure include an anode for a battery including a substrate, a metal film disposed on the substrate, and a film stack disposed on the metal film. The film stack includes a lithium carbonate film and a lithium halide film disposed on the lithium carbonate. The lithium carbonate film is disposed on the metal film.

Claims (45)

1 . An anode for a battery, comprising:

a substrate;

a metal film disposed on the substrate, wherein the metal film comprises a metal or a metal alloy; and

a film stack disposed on the metal film, the film stack comprising:

a first passivation layer disposed on the metal film, wherein the first passivation layer is lithio-philic; and

a second passivation layer disposed on the first passivation layer;

wherein the film stack is electrically insulating and ionically conductive.

2 . The anode of claim 1 , wherein the metal film comprises lithium.

3 . The anode of claim 1 , wherein the film stack is a solid electrolyte interphase.

4 . The anode of claim 1 , wherein the first passivation layer is a lithium carbonate film.

5 . The anode of claim 1 , wherein the second passivation layer is a dielectric film.

6 . The anode of claim 1 , further comprising a third passivation layer disposed over the metal film, wherein the first passivation layer is disposed over the third passivation layer.

7 . The anode of claim 6 , wherein the third passivation layer is a lithium oxide film.

8 . An energy storage device, comprising:

a cathode, comprising:

a cathode current collector;

a cathode film disposed on the cathode current collector;

a separator film disposed on the cathode film; and

an anode disposed on the separator film, the anode comprising:

an anode film disposed on the separator film;

a film stack disposed on the anode film, the film stack comprising:

a first passivation layer disposed on the anode film, wherein the first passivation layer is lithio-philic; and

a second passivation layer disposed on the first passivation layer, wherein the film stack is electrically insulating and ionically conductive; and

an anode current collector disposed on the anode film, wherein the anode comprises a metal or a metal alloy.

9 . The energy storage device of claim 8 , wherein the anode current collector is a substrate.

10 . The energy storage device of claim 8 , wherein the anode film is a metal film.

11 . The energy storage device of claim 8 , wherein the first passivation layer is a lithium carbonate film.

12 . The energy storage device of claim 8 , wherein the second passivation layer is a dielectric film.

13 . The energy storage device of claim 8 , further comprising a third passivation layer disposed over the anode film, wherein the first passivation layer is disposed over the third passivation layer.

14 . The energy storage device of claim 13 , wherein the third passivation layer is a lithium oxide film.

15 . A method of forming an anode for a battery, the method comprising:

disposing a metal film over a substrate, wherein the metal film comprises a metal or a metal alloy; and

disposing a film stack over the metal film, the disposing of the film stack comprising:

disposing a first passivation layer over the metal film, wherein the first passivation layer is lithio-philic; and

disposing a second passivation layer over the first passivation layer wherein the film stack is electrically insulating and ionically conductive.

16 . The method of claim 15 , wherein disposing the second passivation layer is performed using physical vapor deposition, evaporation deposition, atomic layer deposition, a slot-die process, a thin film transfer process, or a three-dimensional lithium printing process.

17 . The method of claim 15 , wherein disposing the first passivation layer is performed by exposing the metal film to carbon dioxide.

18 . The method of claim 15 , further comprising:

disposing a third passivation layer over the metal film, wherein the first passivation layer is disposed over the third passivation layer.

19 . The method of claim 18 , wherein disposing the third passivation layer is performed using physical vapor deposition.

20 . The method of claim 15 , further comprising:

disposing a separator film over the film stack; and

disposing a cathode over the separator film, the disposing of the cathode comprising:

disposing a cathode film over the separator film; and

disposing a cathode current collector over the cathode film.