Accessory attachment system for a helmet
A helmet system comprising one or more accessory attachment structures for receiving one or more accessories. An accessory attachment structure includes at least one accessory interface that includes mechanical interface features for attaching and locking an accessory onto the accessory attachment structure. Some accessory interfaces include an electrical interface for electrically connecting with a corresponding electrical interface of a powered accessory device.
1 . An accessory attachment system, comprising:
a helmet comprising an outer shell having an outer surface and an inner surface, a concave cavity formed within an interior of the outer shell, and a ballistic layer disposed interior to the outer shell within the concave cavity;
a helmet electrical conductor disposed between the outer shell and the ballistic layer; and
a structure for attaching an accessory to the helmet, the structure mounted on or accessible through the outer surface, the structure comprising a first accessory interface for attaching a first accessory to the structure, the first accessory interface comprising;
an accessory engagement surface for interfacing with the first accessory;
at least one mechanical interface for interfacing with a corresponding engagement feature of the first accessory;
a first electrical interface disposed on the accessory engagement surface for electrically connecting with a second electrical interface of the first accessory; and
one or more electrical connectors passing from the electrical conductor, through the outer shell, and through the structure, the one or more electrical connectors for electrically connecting the helmet electrical conductor to the first electrical interface.
2 . The accessory attachment system of claim 1 , wherein the helmet electrical conductor is attached to the inner surface of the outer shell and is not attached to the ballistic layer.
3 . The accessory attachment system of claim 1 , wherein the outer shell forms at least one ridge comprising a ridge cavity disposed between the inner surface of the outer shell and the ballistic layer, wherein the structure is disposed on a portion of the outer surface comprising the ridge, and the helmet electrical conductor is disposed within the ridge cavity.
4 . The accessory attachment system of claim 1 , the structure further comprising a cavity enclosed by the structure between the outer surface of the outer shell and the first electrical interface, wherein the one or more electrical connectors extend from the helmet electrical conductor, through the cavity, and to the first electrical interface to provide electrical power to the first electrical interface.
5 . The accessory attachment system of claim 1 , wherein:
the accessory engagement surface faces outward from the helmet outer surface, the structure further comprising:
a first side wall depending from the accessory engagement surface toward the helmet outer surface;
a second side wall depending from the accessory engagement surface toward the helmet outer surface, the second side wall opposing the first side wall across a width of the structure;
wherein:
the at least one mechanical interface comprises a first interface cavity disposed on the first side wall and a second interface cavity disposed on the second side wall;
the first interface cavity comprises a first interface surface for interfacing with a first engagement feature of the first accessory, the first interface surface opposing the structure outer surface; and
the second interface cavity comprising a second interface surface for interfacing with a second engagement feature of the first accessory, the second interface surface opposing the structure outer surface.
6 . The accessory attachment system of claim 1 , wherein:
the first accessory interface comprises first accessory attachment features; and
the first accessory comprises first connection features for engaging with corresponding first accessory attachment features of an accessory attachment that is suitable for the first accessory.
7 . The accessory attachment system of claim 1 , wherein the helmet electrical conductor comprises a flexible circuit structure.
8 . The accessory attachment system of claim 1 , wherein:
the helmet further comprises a control module, the control module comprising a control module electrical interface and one or more of a power source and a processor;
the outer shell comprises a control module aperture passing between the outer surface and the inner surface, and
the helmet electrical conductor is electrically interfaced with the control module electrical interface through the control module aperture;
wherein the helmet electrical conductor is configured to exchange one or more of power and communication signals between the control module and first electrical interface.
9 . The accessory attachment system of claim 1 , wherein:
the structure comprises a second accessory interface for attaching a second accessory to the structure;
the first accessory interface is adapted to exclusively interface with the first accessory; and
the second accessory interface is adapted to exclusively interface with the second accessory.
10 . The accessory attachment system of claim 1 , wherein the outer shell comprises a cutout opening between the inner surface and the outer surface and the first accessory attachment structure is assembled into the cutout opening to expose the at least one mechanical interface and the first electrical interface on the outer surface of the outer shell.
11 . The accessory attachment system of claim 1 , wherein the structure is overmolded on the helmet electrical conductor.
12 . An accessory attachment system, comprising:
a helmet comprising:
an outer shell having an outer surface and an inner surface, a concave cavity formed within an interior of the outer shell and a ballistic layer disposed within the concave cavity in contact with inner surface;
the outer shell comprising a ridge formed thereupon, the ridge defining a ridge cavity disposed between the inner surface and the ballistic layer;
a helmet electrical conductor disposed within the ridge cavity; and
an accessory attachment structure mounted on or accessible through the outer surface, the accessory attachment structure comprising a first accessory interface, the first accessory interface comprising:
a first electrical interface for electrically connecting with a first powered accessory device, the first electrical interface electrically connected to the helmet electrical conductor through the outer shell and through the accessory attachment structure; and
a first mechanical interface configured to interface with the first powered accessory device.
13 . The accessory attachment system of claim 12 , wherein the first mechanical interface is configured to exclusively interface with the first powered accessory device.
14 . The accessory attachment system of claim 13 , wherein the accessory attachment structure further comprises a second electrical interface for providing electrical and communication connections.
15 . The accessory attachment system of claim 13 , the accessory attachment structure further comprising a second accessory interface, wherein the second accessory interface comprises a second mechanical interface configured to interface with a second accessory device.
16 . The accessory attachment system of claim 15 , wherein the second mechanical interface is configured to exclusively interface with the second accessory device.
17 . The accessory attachment system of claim 15 , wherein:
the first accessory interface comprises first and second accessory interface locating features having a first distance therebetween;
the second accessory interface comprises third and fourth accessory interface locating features having a second distance therebetween; wherein the first distance is different from the second distance;
the first powered accessory device comprises first and second accessory device locating features having a third distance therebetween; and
the third distance corresponds to the first distance.
18 . The accessory attachment system of claim 12 , wherein the first mechanical interface comprises locating grooves disposed on an outer surface of the accessory attachment structure, the locating grooves adapted to interface with corresponding locating ribs of the first powered accessory device.
19 . The accessory attachment system of claim 12 , wherein the accessory attachment structure further comprises:
an accessory attachment outer surface facing outward from the helmet outer surface for interfacing with an accessory device;
a first sidewall depending from the accessory attachment outer surface toward the helmet outer surface;
a second wall depending from the accessory attachment outer surface toward the helmet outer surface, the second sidewall opposing the first sidewall across a width of the accessory attachment structure;
wherein the first mechanical interface includes two or more first openings in the first sidewall and two or more second opening in the second sidewall, the first and second openings for engaging with mechanical connection features of the first powered accessory device to locate and attach the first powered accessory to the accessory attachment structure.
20 . The accessory attachment system of claim 12 wherein the outer shell is formed from a material including carbon fiber.
21 . An accessory attachment system comprising:
a helmet comprising an outer shell and a ballistic layer disposed interior to the outer shell;
a helmet electrical conductor disposed between the outer shell and the ballistic layer; and
an accessory attachment structure for attaching an accessory to the helmet, the accessory attachment structure comprising a first accessory interface for attaching a first accessory to the structure, the first accessory interface comprising;
an accessory engagement surface for interfacing with the first accessory; and
a first electrical interface disposed on the accessory engagement surface,
wherein the first electrical interface is electrically connected by one or more electrical connectors passing from the helmet electrical conductor, through the outer shell, and through the accessory attachment structure.