IP Library Granted Patent US 12,466,080
Granted Patent B2
US 12,466,080 · App. 19/252,392 · Granted Nov 11, 2025

Head and neck assembly of a humanoid robot

Inventors: David McCall (San Jose, CA); Sydney Hardy (San Jose, CA); Katarina Rodak (San Jose, CA)
Assignee: Figure Al Inc.
B25J11/0015B25J9/0009B25J19/00
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Quick Facts
Patent No.
US 12,466,080
App. No.
19/252,392
Granted
Nov 11, 2025
Kind
B2
Abstract

A humanoid robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an illumination assembly. The illumination assembly is configured to illuminate a region that: (i) extends between a rear edge of the frontal shell and an extent of the frontal edge of the rear shell, (ii) is positioned adjacent to the extent of the rear edge of the frontal shell, and (iii) is positioned adjacent to the extent of the frontal edge of the rear shell.

Claims (47)

1 . A humanoid robot comprising:

an upper region including: (i) a torso, (ii) a pair of arm assemblies coupled to the torso, and (iii) a head and neck assembly coupled to the torso and having a neck portion and a head portion coupled to the neck portion, and wherein the head portion includes:

a head housing assembly having: (i) a geometric center, (ii) a first shell with a first point located on an outer surface of the first shell, and (iii) a second shell with a second point located on the outer surface of the second shell,

a recess formed in the head housing assembly, and wherein the recess includes a third point that is positioned closer to the geometric center of the head housing assembly in comparison to both the first and second points, and

a light emitter configured to emit light to illuminate a portion of the recess.

2 . The humanoid robot of claim 1 , wherein the first shell has a first shell edge and the second shell has a second shell edge, and wherein the second shell edge includes a portion that does not abut the first shell edge.

3 . The humanoid robot of claim 1 , wherein the neck portion includes a deformable material, and wherein an extent of the deformable material is coupled to the head portion.

4 . The humanoid robot of claim 1 , wherein the portion of the recess is visible from a frontal view of the head and neck assembly, when the head and neck assembly are in a forward facing orientation.

5 . The humanoid robot of claim 1 , further comprising a horizontal plane, and wherein when the head and neck assembly is in a forward facing orientation, an obtuse angle is formed between an extent of a first shell edge of the first shell and the horizontal plane.

6 . The humanoid robot of claim 1 , further comprising: (i) a camera positioned within in the head housing assembly, and (ii) a display enclosed in the head housing assembly and positioned below the camera.

7 . The humanoid robot of claim 1 , further comprising a camera, and wherein the first shell that includes:

a first arc length at a first location below the camera,

a second arc length at a second location aligned with the recess, and wherein said second arc length is greater than the first arc length, and

a third arc length at a third location above the camera, and wherein said third arc length is less than the first arc length.

8 . A humanoid robot comprising:

an upper region including: (i) a torso, (ii) a pair of arm assemblies coupled to the torso, and (iii) a head and neck assembly coupled to the torso and having a head housing assembly;

a central region coupled to the upper region;

a lower region coupled to the central region and spaced apart from the upper region, the lower region including a pair of legs;

a light emitter positioned adjacent to an extent of the head housing assembly and configured to indicates a state or an operating status of the humanoid robot.

9 . The humanoid robot of claim 8 , wherein the humanoid robot includes an end effector and a second light emitter configured to illuminate an extent of said end effector.

10 . The humanoid robot of claim 8 , wherein the head and neck assembly includes a microphone, speaker, and antennas.

11 . The humanoid robot of claim 8 , wherein the light emitter meets at least one aspect of the standards described in FDA CFR Title 21 part 1040.10, titled “Performance standards for Light-Emitting Products”.

12 . The humanoid robot of claim 8 , further comprising a display that is not configured to display human facial features.

13 . The humanoid robot of claim 12 , wherein the display is positioned within the head housing assembly and is spaced apart from the internal surfaces of the head housing assembly.

14 . The humanoid robot of claim 8 , further comprising a camera, and wherein the light emitter is positioned above the camera.

15 . The humanoid robot of claim 14 , wherein the head housing assembly includes a first shell, and wherein the first shell includes:

a first arc length at a first location below the camera,

a second arc length at a second location aligned with the light emitter, and wherein said second arc length is greater than the first arc length, and

a third arc length at a third location above the camera, and wherein said third arc length is less than the first arc length.

16 . The humanoid robot of claim 8 , wherein the emitted light is configured to illuminate a region that is recessed relative to both: (i) a first location on the outer surface of the head housing assembly that is positioned forward of and adjacent to the extent of the region, and (ii) a second location on the outer surface of the head housing assembly that is positioned behind and adjacent to said extent of the region.

17 . The humanoid robot of claim 8 , wherein the head and neck assembly include an outer surface with: (i) a nasal region, and (ii) an orbital region that is not recessed in comparison to said nasal region.

18 . A humanoid robot comprising:

an upper region including: (i) a torso, (ii) a pair of arm assemblies coupled to the torso, and (iii) a head and neck assembly coupled to the torso and having a neck portion and a head portion coupled to the neck portion, and wherein the head portion includes:

a head housing assembly having a first shell with a first shell edge;

a camera positioned within the head housing assembly;

a first region positioned adjacent to an extent of the first shell edge of the first shell and below the camera;

a first light emitter configured to illuminate an extent of the first region.

19 . The humanoid robot of claim 18 , wherein the extent of the first region that is illuminated by the first light emitter is recessed relative to a first location on the outer surface of the first shell that is positioned adjacent to the extent of the first region.

20 . The humanoid robot of claim 18 , wherein when the head and neck assembly are in a forward facing orientation, the extent of the first region is visible from a frontal view of the head and neck assembly.

21 . The humanoid robot of claim 18 , wherein, when the head and neck assembly are in a forward facing orientation, an angle greater than 15 degrees is formed between an extent of the first shell edge and a vertical plane that is parallel to a coronal plane of the humanoid robot.

22 . The humanoid robot of claim 18 , further comprising a horizontal plane, and wherein when the head and neck assembly are in a forward facing orientation, an obtuse angle is formed between an extent of the first shell edge and the horizontal plane.

23 . The humanoid robot of claim 18 , further comprising a display, and wherein a gap is formed between a portion of the display and an inner surface of the first shell.

24 . The humanoid robot of claim 18 , wherein the first shell includes:

a first arc length at a first location below the camera,

a second arc length at a second location aligned with the first region, and wherein said second arc length is greater than the first arc length, and

a third arc length at a third location above the camera, and wherein said third arc length is less than the first arc length.

25 . The humanoid robot of claim 18 , wherein the first shell does not extend rearward of an auricular region of the head portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2025
From: MCCALL, DAVID; HARDY, SYDNEY; RODAK, KATARINA
To: FIGURE AI INC.
Reel/Frame 071576/0736 →
Continuity (22)
Continuation 18919263 · Oct 17, 2024
Continuation In Part 18914800 · Oct 14, 2024
Continuation In Part 18904332 · Oct 2, 2024
Continuation In Part 29935680 · Apr 3, 2024
Continuation In Part 29928748 · Feb 15, 2024
Continuation In Part 29889764 · Apr 17, 2023
Provisional Application 63707897 · Oct 16, 2024
Provisional Application 63708003 · Oct 16, 2024
Provisional Application 63707949 · Oct 16, 2024
Provisional Application 63707547 · Oct 15, 2024
Provisional Application 63626037 · May 28, 2024
Provisional Application 63634697 · Apr 16, 2024
Provisional Application 63573528 · Apr 3, 2024
Provisional Application 63573226 · Apr 2, 2024
Provisional Application 63566595 · Mar 18, 2024
Provisional Application 63564741 · Mar 13, 2024
Provisional Application 63626034 · Mar 13, 2024
Provisional Application 63561316 · Mar 5, 2024
Provisional Application 63626035 · Feb 27, 2024
Provisional Application 63626028 · Feb 27, 2024
Provisional Application 63626030 · Feb 21, 2024
Related Publication 20250326131A1 · Oct 23, 2025
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