IP Library Patent Application 19266552
Patent Application
App. No. 19/266,552

Pressure Regulation System For Silicon Dominant Anode Lithium-Ion Cell

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Quick Facts
Patent No.
US None
App. No.
19/266,552
Abstract

The disclosure herein pertains to a pressure regulation system for use in a silicon dominate anode lithium-ion cell. The pressure regulation system regulates a lifetime pressure on the lithium-ion cell in order to correct for capacity loss and mechanical failure due the expansion of silicon during operation. The pressure regulation system along with a housing maintains a certain pressure range on the lithium-ion cells during the cycling and the operational life of the energy storage device.

Claims (29)

1 . A battery comprising:

a plurality of lithium-ion cells each comprising a silicon-dominant anode;

a housing surrounding the plurality of lithium-ion cells; and

a spring layer between pairs of the lithium-ion cells, wherein the spring layer has a density of 30 pounds per cubic foot or less.

2 . The battery according to claim 1 , wherein the spring layer comprises an open pore silicone foam.

3 . The battery according to claim 1 , wherein the spring layer has a spring back behavior with a compression of less than about 8% after cycling.

4 . The battery according to claim 1 , wherein a pressure exerted on the plurality of cells during cycling is at least 30 kPa.

5 . The battery according to claim 1 , wherein at least spring layer is between the housing and one of the plurality of lithium-ion cells.

6 . The battery according to claim 1 , wherein a heat-sink layer is positioned between at least one pair of the plurality of lithium-ion cells.

7 . The battery according to claim 1 , wherein the spring layer has a density from about 0.05 g/cc to about 1 g/cc.

8 . The battery according to claim 1 , wherein the lithium-ion cells have a cycle expansion of between about 3% and about 15%.

9 . The battery according to claim 1 , wherein the lithium-ion cells have a lifetime expansion of about 5% to about 30% measured at 100% state of charge.

10 . The battery according to claim 1 , wherein the silicone or polyurethane spring layer has a thickness of from about 0.5 mm to about 3.5 mm.

11 . A method of energy storage, the method comprising:

providing a plurality of lithium-ion cells each comprising a silicon-dominant anode;

providing a housing surrounding the plurality of lithium-ion cells; and

providing a silicone spring layer between pairs of the lithium-ion cells, wherein the silicone spring layer has spring back behavior with a compression of less than 15% of its original thickness after lithiation/delithiation cycling.

12 . The method according to claim 11 , wherein the silicone spring layer comprises an open pore silicone foam.

13 . The method according to claim 11 , wherein the silicone spring layer has a spring back behavior with a compression of less than about 8% after cycling.

14 . The method according to claim 11 , wherein a pressure exerted on the plurality of cells during cycling is at least 30 kPa.

15 . The method according to claim 11 , wherein at least one silicone spring layers is between the housing and one of the plurality of lithium-ion cells.

16 . The method according to claim 11 , wherein a heat-sink layer is positioned between at least one pair of the plurality of lithium-ion cells.

17 . The method according to claim 11 , wherein the silicone spring layer has a density from about 0.05 g/cc to about 1 g/cc.

18 . The method according to claim 11 , wherein the lithium-ion cells have a cycle expansion of between about 3% and about 15%.

19 . The method according to claim 11 , wherein the lithium-ion cells have a lifetime expansion of about 5% to about 30% measured at 100% state of charge.

20 . A battery comprising:

a plurality of lithium-ion cells each comprising a silicon-dominant anode;

a housing surrounding the plurality of lithium-ion cells; and

a silicone spring layer between pairs of the lithium-ion cells, wherein the silicone spring layer has spring back behavior with a compression of less than 8% of its original thickness after lithiation/delithiation cycling.

Assignments (1)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →