IP Library Granted Patent US 7,919,005
Granted Patent B2
US 7,919,005 · App. 11/659,109 · Granted Apr 5, 2011

Dry etching method, fine structure formation method, mold and mold fabrication method

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Quick Facts
Patent No.
US 7,919,005
App. No.
11/659,109
Granted
Apr 5, 2011
Kind
B2
Abstract

A WC substrate 7 is etched by using plasma 50 generated from a gas including a chlorine atom.

Claims (43)

1. A dry etching method comprising the step of:

etching a substance including tungsten and carbon by using plasma generated from a gas including chlorine, wherein

the substance is a substrate or a layer made of a tungsten-carbon alloy or a material in which a total composition ratio of tungsten and carbon is 50 atomic % or more, and

the gas including chlorine includes a hydrogen chloride molecule, CClF 3 , CCl 3 F, CCl 2 F 2 , ICl, ClF 2 Br, ClF 2 I, BrCl, COCl 2 , ClFO 3 , NOCl, NO 2 Cl, SOCl 2 , SO 2 Cl 2 , SO 3 HCl, or a mixture of two or more thereof.

2. The dry etching method of claim 1 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and an inert gas.

3. The dry etching method of claim 1 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and a gas including oxygen.

4. The dry etching method of claim 3 ,

wherein the gas including oxygen includes an oxygen molecule, a nitrogen oxide molecule, a sulfur oxide molecule, a carbon oxide molecule, or a mixture of two or more thereof.

5. The dry etching method of claim 1 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and a gas including halogen other than chlorine.

6. The dry etching method of claim 5 ,

wherein the gas including halogen is a gas including fluorine, a gas including bromine, a gas including iodine, or a mixed gas of two or more thereof.

7. A fine structure formation method comprising the steps of:

forming a mask pattern on a substance including tungsten and carbon; and

etching, with the mask pattern used, the substance by using plasma generated from a gas including chlorine, wherein

the substance is a substrate or a layer made of a tungsten-carbon alloy or a material in which a total composition ratio of tungsten and carbon is 50 atomic % or more, and

the gas including chlorine includes a hydrogen chloride molecule, CClF 3 , CCl 3 F, CCl 2 F 2 , IC 1 , ClF 2 Br, ClF 2 I, BrCl, COCl 2 , ClFO 3 , NOCl, NO 2 Cl, SOCl 2 , SO 2 Cl 2 , SO 3 HCl, or a mixture of two or more thereof.

8. The fine structure formation method of claim 7 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and an inert gas.

9. The fine structure formation method of claim 7 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and a gas including oxygen.

10. The fine structure formation method of claim 9 ,

wherein the gas including oxygen includes an oxygen molecule, a nitrogen oxide molecule, a sulfur oxide molecule, a carbon oxide molecule, or a mixture of two or more thereof.

11. The fine structure formation method of claim 7 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and a gas including halogen other than chlorine.

12. The fine structure formation method of claim 11 ,

wherein the gas including halogen is a gas including fluorine, a gas including bromine, a gas including iodine, or a mixed gas of two or more thereof.

13. A mold fabrication method comprising the step of:

dry etching using plasma generated from a gas including chlorine, a substance including tungsten and carbon, thereby processing the substance to be a mold, wherein

the substance is a substrate or a layer made of a tungsten-carbon alloy or a material in which a total composition ratio of tungsten and carbon is 50 atomic % or more, and

the gas including chlorine includes a hydrogen chloride molecule, CClF 3 , CCl 3 F, CCl 2 F 2 , IC 1 , ClF 2 Br, ClF 2 I, BrCl, COCl 2 , ClFO 3 , NOCl, NO 2 Cl, SOCl 2 , SO 2 Cl 2 , SO 3 HCl, or a mixture of two or more thereof.

14. The mold fabrication method of claim 13 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and an inert gas.

15. The mold fabrication method of claim 13 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and a gas including oxygen.

16. The mold fabrication method of claim 15 ,

wherein the gas including oxygen includes an oxygen molecule, a nitrogen oxide molecule, a sulfur oxide molecule, a carbon oxide molecule, or a mixture of two or more thereof.

17. The mold fabrication method of claim 13 ,

wherein the plasma is generated from a mixed gas of the gas including chlorine and a gas including halogen other than chlorine.

18. The mold fabrication method of claim 17 ,

wherein the gas including halogen is a gas including fluorine, a gas including bromine, a gas including iodine, or a mixed gas of two or more thereof.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2015
From: PANASONIC CORPORATION
To: PANNOVA SEMIC, LLC
Reel/Frame 036065/0273 →
CHANGE OF NAME Recorded Nov 11, 2008
From: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 021818/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2008
From: NAKAGAWA, HIDEO; SASAGO, MASARU; MURAKAMI, TOMOYASU
To: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.
Reel/Frame 021366/0181 →