Bubble removal system
View Patent ↗A bubble removal system includes an inspection cell configured to receive an ophthalmic device and a volume of working fluid. The system also includes a vacuum device configured to form a substantially fluid-tight seal with the inspection cell and to direct a negative pressure to the volume of working fluid and the ophthalmic device within the inspection cell.
1. A bubble removal system, comprising:
an inspection cell configured to receive an ophthalmic device and a volume of working fluid; and
a vacuum device configured to form a substantially fluid-tight seal with the inspection cell and to direct a negative pressure to the volume of working fluid and the ophthalmic device within the inspection cell, wherein the vacuum device comprises a head defining at least one channel, a piston and an arm, a portion of the piston being disposed within the at least one channel.
2. The system of claim 1 , wherein a component of the vacuum device is controllably moveable relative to the inspection cell to assist in forming the substantially fluid-tight seal.
3. The system of claim 1 , wherein the inspection cell is a component of an inspection station disposed upstream of a packaging station.
4. The system of claim 1 , wherein the vacuum device is configured to assist in removing at least one bubble defined by the working fluid.
5. The system of claim 1 , wherein the vacuum device is configured to assist in bringing a portion of the working fluid to a boil.
6. The system of claim 1 , wherein the vacuum device is configured to assist in defining a sealed region of the inspection cell, the sealed region containing ambient air disposed adjacent to a surface of the working fluid.
7. The system of claim 6 , wherein the vacuum device is configured to assist in substantially evacuating the ambient air from the sealed region.
8. The system of claim 6 , wherein the vacuum device is configured to reduce a pressure of the sealed region below a vapor pressure of the working fluid.
9. The system of claim 1 , wherein the head is connected to an actuation assembly configured to control the position of the head relative to the inspection cell.
10. The system of claim 1 , wherein the vacuum device further comprises a vacuum line and a compressor, the vacuum line being fluidly connected to the at least one channel.
11. The system of claim 1 , wherein the portion of the piston forms a substantially fluid-tight seal with the at least one channel.
12. A method of removing bubbles formed in a volume of working fluid, comprising:
disposing an ophthalmic device within the volume of working fluid, the volume of working fluid being contained within an inspection cell;
forming a sealed region between the inspection cell and a vacuum device;
directing a negative pressure to the sealed region with the vacuum device which includes increasing a volume of the sealed region; and
removing at least one bubble from the volume of working fluid.
13. The method of claim 12 , wherein the at least one bubble is adhered to the ophthalmic device.
14. The method of claim 12 , wherein directing the negative pressure to the sealed region includes bringing a portion of the working fluid to a boil.
15. The method of claim 12 , further including trapping ambient air in the sealed region and substantially evacuating the ambient air from the sealed region.
16. The method of claim 12 , wherein directing the negative pressure to the sealed region includes increasing a dimension of the at least one bubble.
17. The method of claim 12 , wherein increasing the volume of the sealed region includes transitioning a piston of the vacuum device from an extended position to a retracted position, the piston forming a portion of the sealed region.
18. A method of preparing a volume of working fluid for the inspection of an ophthalmic device, comprising:
substantially submerging the ophthalmic device in the working fluid;
reducing a pressure of the working fluid below an ambient pressure;
bringing a portion of the working fluid to a boil;
increasing the pressure of the working fluid to the ambient pressure; and
sensing at least one characteristic of the ophthalmic device while the ophthalmic device is substantially submerged in the working fluid.
19. The method of claim 18 , further including defining a sealed region, the sealed region containing the working fluid and a pocket of ambient air disposed adjacent to a surface of the working fluid.
20. The method of claim 18 , further including packaging the ophthalmic device based on the sensing of the at least one characteristic.
21. The method of claim 18 , further including removing at least one bubble from the working fluid.
22. The method of claim 18 , wherein reducing the pressure of the working fluid includes defining a sealed region containing the working fluid and increasing a volume of the sealed region.
23. The method of claim 22 , wherein increasing the volume of the sealed region includes transitioning a piston of a vacuum device from an extended position to a retracted position, the piston forming a portion of the sealed region.