Horticulture light fixture having integrated lamp and ballast
View Patent ↗A method for integrating at least one very high output (VHO) fluorescent lamp and at least one ballast within at least one fluorescent lamp fixture sealed from the growing environment is disclosed. The at least one ballast is secured within an upper fixture structure between a first cooling duct and a second cooling duct. At least one mid-plate reflector is mounted within the at least one upper fixture structure enclosing the at least one ballast thereby defining an upper chamber and a lower chamber. The at least one fluorescent lamp is installed in the lower chamber that is sealed from the growing environment by a transparent glass sheet, mounted to either or both the endplates or upper fixture structure. At least one fan is installed to the first cooling duct or the second cooling duct to provide the forced air cooling. The mid-plate reflector benefits from openings above the lamp location thereby providing a vent for heated air around the fluorescent lamp to rise up, away from the lamp, and out into the upper chamber where it is exhausted. The mid-plate reflector further benefits from being solid above the lamp ends or electrodes thereby retaining heat and improving lamp performance. At least one baffle located within the upper chamber directs cooling air provided by the fans through the mid-plate reflector to better cool the lamp, around the ballast to improve ballast cooling characteristics, or both.
1. A method for integrating at least one ballast within a fluorescent lamp fixture that is sealed from the growing environment, comprising the steps of:
a) forming an upper fixture structure defining the ceiling and sides of an upper chamber and the sides of a lower chamber;
b) forming a first endplate and second endplate defining the ends of the upper chamber and the ends of the lower chamber;
c) forming at least one mid-plate reflector having a plurality of openings;
d) mounting the at least one mid-plate reflector to the first endplate and the second endplate within the upper fixture structure, thereby defining a floor of the upper chamber and a ceiling of the lower chamber;
e) securing the at least one ballast within the upper chamber between a first cooling duct and a second cooling duct;
f) mounting sockets to the first and second endplates in the lower chamber;
g) installing at least one fluorescent lamp having two ends, such that each lamp end is secured by the sockets;
h) sealingly securing at least one transparent glass sheet to the first and second end plates or upper fixture structure, such that the glass sheet provides a floor for the lower chamber;
i) installing at least one fan in flow communication with either the first cooling duct, second cooling duct, or both; and
j) connecting the ballast, fan, and at least one lamp to electrical power.
2. The method of claim 1 wherein the at least one mid-plate reflector has no openings above the lamp ends.
3. The method of claim 1 wherein the at least one ballast is secured such that the ballast is in thermal conduction with the upper fixture structure.
4. The method of claim 1 wherein the first endplate and second endplate each have a tab with through holes for easy hanging.
5. The method of claim 1 wherein the mid-plate reflector has a plurality of through openings in the shape of longitudinal slots, located above each lamp.
6. The method of claim 1 wherein a baffle is constructed and arranged to direct air flowing between the first cooling duct and the second cooling duct such that the directed air flows through the mid-plate reflector openings.
7. The method of claim 1 wherein a baffle is constructed and arranged to direct air flowing between the first cooling duct and the second cooling duct such that the directed air flows around the ballast.
8. The method of claim 1 wherein the at least one mid-plate reflector mounts to and within the upper fixture structure, thereby defining a floor of the upper chamber and a ceiling of the lower chamber.