Multiple-bird poultry shackle and related methods
A multi-bird poultry shackle includes a stanchion having a connection point adapted to couple to a conveyor; a first shackle coupled to the stanchion, the first shackle having a first pair of leg loops adapted to hold the legs of a first bird, and a second pair of leg loops adapted to hold the legs of a second bird; a second shackle coupled to the stanchion below the first shackle, the second shackle having a third pair of leg loops adapted to hold the legs of a third bird, and a fourth pair of leg loops adapted to hold the legs of a fourth bird; and a third shackle coupled to the stanchion below the second shackle, the third shackle having a fifth pair of leg loops adapted to hold the legs of a fifth bird, and a sixth pair of leg loops adapted to hold the legs of a sixth bird. A method of conveying poultry carcasses is also described.
1. A multi-bird poultry shackle, comprising:
a stanchion having a connection point adapted to couple to a conveyor;
a first shackle coupled to the stanchion, the first shackle comprising a first pair of leg loops adapted to hold the legs of a first bird, and a second pair of leg loops adapted to hold the legs of a second bird;
a second shackle coupled to the stanchion below the first shackle, the second shackle comprising a third pair of leg loops adapted to hold the legs of a third bird, and a fourth pair of leg loops adapted to hold the legs of a fourth bird; and
a third shackle coupled to the stanchion below the second shackle, the third shackle comprising a fifth pair of leg loops adapted to hold the legs of a fifth bird, and a sixth pair of leg loops adapted to hold the legs of a sixth bird.
2. The multi-bird poultry shackle of claim 1 , wherein the leg loops alternate so that the legs of the bird go into the first and third leg loops on one side of the shackle and second and fourth leg loops on the opposite side of the shackle.
3. The multi-bird shackle of claim 1 , wherein the third and fourth pairs of leg loops follow the same pattern as the first and second pairs of leg loops.
4. The multi-bird poultry shackle of claim 3 , follow the fifth and sixth pairs of leg loops follow the same pattern as the third and fourth pairs of leg loops.
5. The multi-bird poultry shackle of claim 1 , wherein the first shackle comprises a metal framework, and each leg loop is defined by a pair of adjacent metal rods.
6. The multi-bird poultry shackle of claim 1 , wherein each leg loop comprises a lower portion having a width sufficiently narrow to retain a bird's paw or drumstick knuckle, and an upper portion having a width sufficiently wide to release a bird's paw or drumstick knuckle.
7. The multi-bird poultry shackle of claim 6 , wherein the lower portion of each leg loop has a width between about ⅜″ and about 1¼″, and the upper portion of each leg loop has a width between about 1″ and about 4″.
8. A conveyor including a plurality of multi-bird poultry shackles of claim 1 , the conveyor comprising a conveyor chain that moves the plurality of multi-bird shackles.
9. The conveyor of claim 8 , wherein the conveyor includes a plurality of turns equal to or less than about 180 degrees.
10. The conveyor of claim 9 , wherein each of the plurality of turns has a diameter of between about 1 foot to about 2.5 feet.
11. The conveyor of claim 10 , further comprising an unloader adapted to eject the birds from the first, second, and third shackles.
12. The conveyor of claim 11 , wherein the unloader comprises an inclined surface located along the conveyor, the inclined surface adapted to lift the birds out of the shackles.
13. A method of conveying poultry carcasses, comprising:
providing a conveyor including a plurality of multi-bird shackles, each multi-bird shackle including a first shackle comprising a first pair of leg loops and a second pair of leg loops, a second shackle located below the first shackle, the second shackle including a third pair of leg loops and a fourth pair of leg loops, and a third shackle located below the second shackle, the second shackle including fifth pair of leg loops and a sixth pair of leg loops;
securing the feet or drumstick knuckles of a first bird in the first and third leg loops;
securing the feet or drumstick knuckles of a second bird in the second and fourth leg loops, the second bird located on the opposite side of the first shackle from the first bird;
securing the feet or drumstick knuckles of a third bird in a third set of leg loops, the third bird located below the first bird;
securing the feet of a fourth bird in a fourth set of leg loops, the fourth bird located on the opposite side of the second shackle from the third bird;
securing the feet or drumstick knuckles of a fifth bird in a fifth pair of leg loops located on a third shackle below the second shackle;
securing the feet or drumstick knuckles of a sixth bird in a sixth pair of leg loops located on the third shackle, wherein the sixth bird is located on the opposite side of the third shackle from the fifth bird; and
circulating the conveyor.
14. The method of claim 13 , further comprising:
conveying the plurality of shackles around at least one turn of 180 degrees or less than about 180 degrees.
15. The method of claim 14 , wherein the at least one turn has a diameter of between about 1 foot to about 2.5 feet.
16. The method of claim 13 , further comprising:
unloading the birds from the shackles using an unloader.
17. The method of claim 16 , wherein unloading the birds comprises contacting the birds with an inclined surface and lifting the birds from the shackles.