IP Library Granted Patent US 9,780,487
Granted Patent B1
US 9,780,487 · App. 15/427,725 · Granted Oct 3, 2017

Electrical connector assembly with axial connection assist

Inventors: Jeffrey Scott Campbell (West Bloomfield, MI); Wesley W. Weber, Jr. (Metamora, MI)
Assignee: DELPHI TECHNOLOGIES, INC.
H01R13/62927H01R13/62944H01R13/62955H01R13/641H01R13/6295H01R13/62938H01R13/62972H01R13/62977
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Quick Facts
Patent No.
US 9,780,487
App. No.
15/427,725
Granted
Oct 3, 2017
Kind
B1
Abstract

A connector includes a first housing, a second housing, a mate assist slider, and a cam gear. The first-housing has a first outer surface. The second housing is configured to mate with the first housing, and the second housing includes a pin extending from a second outer surface. The connector also includes a mate assist slider moveable from an unmated position to a mated position. The connector also includes a cam gear mounted to the first outer surface. The cam gear moves in response to a movement of the mate-assist-slider from the unmated position to the mated position. The cam gear has a cam slot with an inertial detent. A vibratory feedback is provided to an assembler indicative of a properly positioned connector housing when the pin is moved past the inertial detent.

Claims (21)

1. A connector, comprising:

a first-housing having a first-outer-surface defining a guide-slot;

a second-housing having a second-outer-surface, wherein the second-housing is configured to mate with the first-housing, said second-housing including a pin extending from the second-outer-surface, said pin defining a cam-portion and a guide-portion, wherein the guide-portion is configured to engage the guide-slot;

a mate-assist-slider moveable from an unmated-position to a mated-position, said mate-assist-slider longitudinally slideably mounted to and surrounding at least a portion of the first-outer-surface, said mate-assist-slider including a gear-rack having rack-teeth; and

a cam-gear moveably mounted to the first-outer-surface, said cam-gear having gear-teeth that engage the rack-teeth such that the cam-gear moves in response to a movement of the mate-assist-slider from the unmated-position to the mated-position, said cam-gear defining a cam-slot for receiving the cam-portion of the pin wherein the cam-slot has an entrance having an inertial-detent that covers a portion of the guide-slot and partially blocks a travel-path of the cam-portion of the pin, such that a vibratory-feedback is provided to an assembler indicative of a properly positioned connector-housing when the pin is moved past the inertial-detent enabling the mate-assist-slider to be moved from the unmated-position to the mated-position.

2. The connector in accordance with claim 1 , wherein the gear-teeth of the cam-gear are aligned along a curved-path.

3. The connector in accordance with claim 1 , wherein the gear-teeth of the cam-gear are aligned along a straight-path.

4. The connector in accordance with claim 1 , wherein the cam-slot of the cam-gear further defines a stop, and wherein the cam-gear further defines a pivot-hole configured to movably mount the cam-gear on a pivot-pin of the first-housing, said pivot-hole defining an opening wherein a portion of the pivot-hole is in communication with the cam-slot, and wherein when the cam-gear is moved the pin is axially pulled to the stop such that the pin and the pivot-pin are spaced less than 0.7 millimeters apart at the opening.

5. The connector in accordance with claim 1 , wherein the cam-gear includes a locking-tab, said locking-tab configured to prevent the movement of the cam-gear and the mate-assist-slider until an unlock-rib extending from the second-housing disengages the locking-tab as the second-housing is mated with the first-housing.

6. A connector, comprising:

a first-housing having a first-outer-surface defining a guide-slot;

a second-housing having a second-outer-surface, wherein the second-housing is configured to mate with the first-housing, said second-housing including a pin extending from the second-outer-surface, said pin defining a cam-portion and a guide-portion, wherein the guide-portion is configured to engage the guide-slot;

a mate-assist-slider moveable from an unmated-position to a mated-position, said mate-assist-slider longitudinally slideably mounted to and surrounding at least a portion of the first-outer-surface, said mate-assist-slider including a gear-rack having rack-teeth; and

a cam-gear moveably mounted to the first-outer-surface, said cam-gear having gear-teeth that engage the rack-teeth such that the cam-gear moves in response to a movement of the mate-assist-slider from the unmated-position to the mated-position, said cam-gear defining a cam-slot for receiving the cam-portion of the pin wherein the cam-slot has an entrance and a stop, said cam-gear further defining a pivot-hole configured to movably mount the cam-gear on a pivot-pin of the first-housing, said pivot-hole defining an opening, wherein a portion of the pivot-hole is in communication with the cam-slot and wherein when the mate-assist-slider is moved from the unmated-position to the mated-position the pin is axially pulled to the stop thereby mating the second-housing with the first-housing such that the pin and the pivot-pin are spaced less than 0.7 millimeters apart at the opening.

7. The connector in accordance with claim 6 , wherein the gear-teeth of the cam-gear are aligned along a curved-path.

8. The connector in accordance with claim 6 , wherein the cam-gear includes a locking-tab, said locking-tab configured to prevent the movement of the cam-gear until an unlock-rib extending from the second-housing disengages the locking-tab as the second-housing is mated with the first-housing.

9. A connector, comprising:

a first-housing having a first-outer-surface defining a guide-slot;

a second-housing having a second-outer-surface, wherein the second-housing is configured to mate with the first-housing, said second-housing including a pin extending from the second-outer-surface, said pin defining a cam-portion and a guide-portion, wherein the guide-portion is configured to engage the guide-slot;

a mate-assist-slider moveable from an unmated-position to a mated-position, said mate-assist-slider longitudinally slideably mounted to and surrounding at least a portion of the first-outer-surface, said mate-assist-slider including a gear-rack having rack-teeth; and

a cam-gear moveably mounted to the first-outer-surface, said cam-gear having gear-teeth that engage the rack-teeth such that the cam-gear moves in response to a movement of the mate-assist-slider from the unmated-position to the mated-position, said cam-gear defining a cam-slot for receiving the cam-portion of the pin, wherein the cam-gear includes a locking-tab, said locking-tab configured to prevent the movement of the cam-gear and the mate-assist-slider until an unlock-rib extending from the second-housing disengages the locking-tab as the second-housing is mated with the first-housing.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2024
From: APTIV MANUFACTURING MANAGEMENT SERVICES S.À R.L.
To: APTIV TECHNOLOGIES AG
Reel/Frame 066551/0219 →
MERGER Recorded Feb 11, 2024
From: APTIV TECHNOLOGIES (2) S.À R.L.
To: APTIV MANUFACTURING MANAGEMENT SERVICES S.À R.L.
Reel/Frame 066566/0173 →
ENTITY CONVERSION Recorded Feb 11, 2024
From: APTIV TECHNOLOGIES LIMITED
To: APTIV TECHNOLOGIES (2) S.À R.L.
Reel/Frame 066746/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2018
From: DELPHI TECHNOLOGIES INC.
To: APTIV TECHNOLOGIES LIMITED
Reel/Frame 047143/0874 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2017
From: CAMPBELL, JEFFREY SCOTT; WEBER, WESLEY W., JR.
To: DELPHI TECHNOLOGIES, INC.
Reel/Frame 041205/0254 →