IP Library Granted Patent US 9,831,790
Granted Patent B2
US 9,831,790 · App. 14/857,323 · Granted Nov 28, 2017

DC-to-DC converter

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Quick Facts
Patent No.
US 9,831,790
App. No.
14/857,323
Granted
Nov 28, 2017
Kind
B2
Abstract

A DC-to-DC converter includes a voltage converter having: a capacitance; at least one inductor configured to store energy and exchange stored energy with the capacitance; and a switching element configured to switch on and off a current flowing through the inductor and change direction of the current at each switching. The inductor includes a variable inductor whose inductance decreases with increase in the current.

Claims (22)

1. A DC-to-DC converter comprising a voltage converter having: a capacitance; at least one inductor configured to store energy and exchange stored energy with the capacitance; and a plurality of switching elements constituting a full bridge circuit configured to switch on and off a current flowing through the inductor and change direction of the current at each switching to convert DC into AC,

the inductor including a variable inductor whose inductance decreases with increase in the current, the variable inductor having an inductance variation DL given by (L0−Lm)/L0, wherein:

L0 represents an initial inductance with no current flowing through the inductor, and

Lm represents an inductance with a rated current flowing through the inductor.

2. The DC-to-DC converter according to claim 1 , wherein the variable inductor is configured to serve as a resonance inductor in a resonance circuit.

3. The DC-to-DC converter according to claim 2 , wherein the resonance inductor is composed of or includes the variable inductor and a leakage inductance of a transformer.

4. The DC-to-DC converter according to claim 3 , wherein the individual switching elements in the plurality of switching elements are configured to operate under phase-shift control.

5. A DC-to-DC converter comprising a voltage converter having: a capacitance; at least one inductor configured to store energy and exchange stored energy with the capacitance; and a plurality of switching elements constituting a full bridge circuit and configured to switch on and off a current flowing through the inductor and change direction of the current at each switching to convert DC into AC, the inductor including a variable inductor whose inductance decreases with increase in the current, wherein:

the variable inductor has an inductance variation DL equal to or greater than 4% and equal to or less than 31%, wherein:

the inductance variation DL is given by (L0−Lm)/L0,

L0 represents an initial inductance with no current flowing through the inductor, and

Lm represents an inductance with a rated current flowing through the inductor.

6. The DC-to-DC converter according to claim 5 , which has a Tco improvement index Dt equal to or greater than 2.44% and equal to or less than 41.46%, where

the Tco improvement index Dt is given by {(Tco=0)−Tco}/(Tco=0),

Tco represents a commutation overlap period upon employment of the variable inductor, wherein the variable inductor is configured to serve as a resonance inductor in a resonance circuit, and the resonance inductor is composed of or includes the variable inductor and a leakage inductance of a transformer, and

Tco=0 represents a commutation overlap period upon employment of a comparison inductor whose inductance does not vary with the current,

the commutation overlap period being a period during which power conversion is impossible through the transformer configured to transmit power in zero voltage switching mode.

7. The DC-to-DC converter according to claim 6 , which has a circuit performance index Fz equal to or greater than 0.16 and equal to or less than 0.69, where

Pc0 represents a core loss with the rated current flowing through the comparison inductor,

Pc represents a core loss with the rated current flowing through the variable inductor,

(1/DPc) represents a core loss increase suppression index given by Pc0/(Pc−Pc0), and

(1/DPc)*Dt being product of the core loss increase suppression index (1/DPc) and the Tco improvement index Dt represents the circuit performance index Fz.

Assignments (3)
CHANGE OF NAME Recorded Feb 5, 2019
From: ALPS ELECTRIC CO., LTD.
To: ALPS ALPINE CO., LTD.
Reel/Frame 048260/0759 →
MERGER Recorded Nov 7, 2016
From: ALPS GREEN DEVICES CO., LTD.
To: ALPS ELECTRIC CO., LTD.
Reel/Frame 040570/0217 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2015
From: MIZUSHIMA, TAKAO; IIZUKA, MASAHIRO; NAITO, YUTAKA; TAKADATE, KINSHIRO; IWAYA, KAZUKI; TAKAHASHI, EIICHI
To: ALPS GREEN DEVICES CO., LTD.; TDK CORPORATION
Reel/Frame 036594/0011 →