IP Library Granted Patent US 10,279,350
Granted Patent B2
US 10,279,350 · App. 15/365,894 · Granted May 7, 2019

Method of generating droplets

Inventors: Benjamin J. Hindson (Livermore, CA); Kevin D. Ness (Pleasanton, CA); Billy W. Colston, Jr. (San Ramon, CA); Fred P. Milanovich (Danville, CA); Donald A. Masquelier (Tracy, CA)
Assignee: Bio-Rad Laboratories, Inc.
B01L3/502784B01F3/0807B01F13/0062B01F15/00922B01L3/0241B01L3/502715B01L7/525B29C45/006B29C45/0053C12Q1/686G01N21/3563G01N21/49G01N21/6428G01N21/6486B01F2003/0834B01F2003/0842B01F2215/0037B01L7/52B01L2200/0689B01L2200/10B01L2200/12B01L2300/041B01L2300/0654B01L2300/0816B01L2300/0819B01L2300/0858B01L2300/0867B01L2300/1822B01L2400/049B01L2400/0478B01L2400/0487B01L2400/0622B29C2045/0079B29L2031/752G01N2021/6439
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Quick Facts
Patent No.
US 10,279,350
App. No.
15/365,894
Granted
May 7, 2019
Kind
B2
Abstract

Methods of generating droplets. In an exemplary method, a device including a sample well, a carrier well, a droplet well, and a plurality of microfluidic channels is selected. The microfluidic channels include a first channel, a second channel, and a third channel. A discrete volume of sample-containing fluid is placed into the sample well, and a discrete volume of carrier fluid is placed into the carrier well. A pressure differential is created after placing the discrete volumes, to cause fluid flow. Sample-containing fluid flows from the sample well to a droplet-generation region of the device via the first channel. Carrier fluid flows from the carrier well to the droplet-generation region via the second channel. Sample-containing droplets and carrier fluid flow from the droplet-generation region to the droplet well via the third channel.

Claims (24)

1. A method of generating droplets, the method comprising:

selecting a device including a sample well, a carrier well, a droplet well, and a plurality of microfluidic channels, the microfluidic channels including a first channel, a second channel, and a third channel that meet one another at a droplet-generation region, wherein the device includes an upper member and a lower member, wherein the upper member has a base portion and a plurality of protrusions, wherein the protrusions are formed integrally with the base portion and project from a top surface of the base portion, wherein a rim of each well is formed by one of the protrusions, wherein the microfluidic channels are formed in a bottom surface of the base portion, and wherein the lower member is attached to the bottom surface of the base portion and seals a bottom side of each of the microfluidic channels;

placing a discrete volume of sample-containing fluid into the sample well, and a discrete volume of carrier fluid into the carrier well; and

creating a pressure differential after the step of placing, such that (a) sample-containing fluid flows from the sample well to the droplet-generation region of the device via the first channel, (b) carrier fluid flows from the carrier well to the droplet-generation region via the second channel, and (c) sample-containing droplets and carrier fluid flow from the droplet-generation region to the droplet well via the third channel.

2. The method of claim 1 , wherein the step of creating a pressure differential includes a step of applying vacuum to the droplet well.

3. The method of claim 1 , wherein the step of step of creating a pressure differential includes a step of engaging a rim of at least one of the wells with a gasket.

4. The method of claim 3 , wherein the pressure differential is created via a manifold that is engaged with the gasket.

5. The method of claim 1 , wherein the step of creating a pressure differential causes carrier fluid to flow separately to the droplet-generation region via a pair of the microfluidic channels.

6. The method of claim 1 , wherein the device has a plurality of droplet-generation regions each connected to a different sample well, a different carrier well, and a different droplet well, and wherein the step of creating a pressure differential causes droplet generation to occur in parallel in the plurality of droplet-generation regions.

7. The method of claim 1 , wherein the upper member is injection molded as a single piece.

8. A method of generating droplets, the method comprising:

selecting a device including a plurality of emulsion-generation units, each emulsion-generation unit including a sample well, a carrier well, a droplet well, and a plurality of microfluidic channels connecting the wells to a droplet-generation region, wherein the microfluidic channels include at least three channels that meet one another at the droplet-generation region, wherein the device includes an upper member and a lower member, wherein the upper member has a base portion and a plurality of protrusions, wherein the protrusions are formed integrally with the base portion and project from a top surface of the base portion, wherein each well has an upper portion formed by one of the protrusions, wherein the microfluidic channels are formed in a bottom surface of the base portion, and wherein the lower member is attached to the bottom surface of the base portion and seals a bottom side of each of the microfluidic channels;

placing sample-containing fluid into the sample well of each emulsion-generation unit, and carrier fluid into the carrier well of each emulsion-generation unit; and creating a pressure differential in each emulsion-generation unit after the step of placing, such that (a) sample-containing fluid flows from the sample well to the droplet-generation region, (b) carrier fluid flows from the carrier well to the droplet-generation region, and (c) sample-containing droplets and carrier fluid flow from the droplet-generation region to the droplet well;

wherein the step of creating a pressure differential is performed via a manifold, and wherein the manifold is sealed to each droplet well with a gasket that is engaged with a rim of the droplet well.

9. The method of claim 8 , wherein the step of creating a pressure differential includes a step of applying vacuum to each droplet well via the manifold.

10. The method of claim 8 , wherein the step of creating a pressure differential causes all of the emulsion-generation units to generate droplets in parallel.

11. The method of claim 8 , wherein the upper member is injection molded as a single piece.

12. A method of generating droplets, the method comprising:

selecting a device including a body and cover layer, the body being injection molded as a single piece and including a base portion and a plurality of protrusions projecting from a top surface of the base portion, a bottom surface of the base portion having a plurality of microfluidic channels formed therein, the cover layer being attached to the bottom surface of the base portion and sealing a bottom side of each microfluidic channel, the device providing a sample well, a carrier well, and a droplet well, wherein an upper portion of each well is formed by one of the protrusions, and wherein the microfluidic channels include a first channel, a second channel, and a third channel that meet one another at a droplet-generation region;

placing a discrete volume of sample-containing fluid into the sample well, and a discrete volume of carrier fluid into the carrier well; and

creating a pressure differential after the step of placing, such that (a) sample-containing fluid flows from the sample well to the droplet-generation region of the device via the first channel, (b) carrier fluid flows from the carrier well to the droplet-generation region via the second channel, and (c) sample-containing droplets and carrier fluid flow from the droplet-generation region to the droplet well via the third channel.

13. The method of claim 12 , further comprising a step of engaging a rim of the droplet well with a gasket.

14. The method of claim 12 , wherein the step of creating a pressure differential includes a step of applying vacuum to the droplet well via a manifold, and wherein the manifold is sealed to the droplet well using the gasket.

15. The method of claim 12 , wherein the device includes a plurality of droplet wells, and wherein the step of creating a pressure differential includes a step of applying vacuum to the plurality of droplet wells via a manifold.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2017
From: COLSTON, BILLY WAYNE, JR.; HINDSON, BENJAMIN JOSEPH; NESS, KEVIN DEAN; MASQUELIER, DONALD ARTHUR; MILANOVICH, FRED PAUL; MODLIN, DOUGLAS N.; RIOT, VINCENT; BURD, SAMUEL; MAKAREWICZ, ANTHONY JOSEPH, JR.; BELGRADER, PHILLIP; BRIGHT, ISAAC J.; LUCERO, MICHAEL Y.
To: QUANTALIFE, INC.
Reel/Frame 041466/0747 →
MERGER Recorded Mar 3, 2017
From: QUANTALIFE, INC.
To: BIO-RAD QL, INC.
Reel/Frame 041466/0807 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2017
From: BIO-RAD QL, INC.
To: BIO-RAD LABORATORIES, INC.
Reel/Frame 041466/0831 →
Continuity (13)
Continuation 12962511 · Dec 7, 2010
Continuation 12586626 · Sep 23, 2009
Provisional Application 61194043 · Sep 23, 2008
Provisional Application 61206975 · Feb 5, 2009
Provisional Application 61271538 · Jul 21, 2009
Provisional Application 61275731 · Sep 1, 2009
Provisional Application 61277200 · Sep 21, 2009
Provisional Application 61277203 · Sep 21, 2009
Provisional Application 61277204 · Sep 21, 2009
Provisional Application 61277216 · Sep 21, 2009
Provisional Application 61277249 · Sep 21, 2009
Provisional Application 61277270 · Sep 22, 2009
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