Sealed automatic filter scanning system
The described embodiments relate to systems, methods, and apparatuses for collecting and testing particles emitted from a filter of a duct using an electromechanical scanning system that is contained within the duct. The electromechanical scanning system includes a stacked arrangement of ports that extend over a surface of the filter in order to collect particles that are passing through the filter. The stacked arrangement of ports is connected to a magnetic rail device that maneuvers the stacked arrangement of ports to, and between, distal ends of the filter. Control signals are sent to the magnetic rail device from a controller that is external to the housing and connected to electrodes located on a surface of the housing. The electrodes are sealed such that particles do not unintentionally escape from the duct.
1. A system, comprising:
a duct that includes an air input portion and an air output portion;
a filter receptacle disposed within the duct and configured to receive a filter between the air input portion and the air output portion; and
a particle sampling system configured to collect samples of particles moving through the filter, the particle sampling system comprising a cylindrical coil that is connected to a stacked arrangement of ports and a cylindrical magnetic rail, the cylindrical coil surrounds the cylindrical magnetic rail and is configured to traverse the cylindrical magnetic rail and navigate the stacked arrangement of ports across the filter as particles are moving through the filter, and a housing positioned within the duct that envelops at least a portion of the cylindrical magnetic rail allowing the cylindrical coil, interior to the housing, to traverse a length of the cylindrical magnetic rail while positioning the stacked arrangement of ports exterior to the housing.
2. The system of claim 1 , further comprising:
a sensor that is external to the duct and configured to receive the particles collected simultaneously from openings in the stacked arrangement of ports.
3. The system of claim 1 , wherein the duct further comprises an outlet valve, and the system further comprises:
a branch valve connected to openings in the stacked arrangement of ports, wherein the branch valve is configured to direct the particles from the openings to the outlet valve.
4. The system of claim 1 , further comprising:
a support plate connected to the stacked arrangement of ports and the cylindrical coil, the support plate configured to maintain the stacked arrangement of ports in a direction that is perpendicular to the cylindrical magnetic rail.
5. The system of claim 4 , wherein the support plate extends away from the cylindrical magnetic rail through a longitudinal slot within the housing to the stacked arrangement of ports such that the stacked arrangement of ports are maneuverable over a portion of the duct between the filter receptacle and the cylindrical magnetic rail.
6. The system of claim 1 , further comprising:
a controller that is connected to the cylindrical coil, the controller configured to cause the stacked arrangement of ports to oscillate between distal ends of the cylindrical magnetic rail.
7. The system of claim 6 , wherein the duct includes an electrode located at an outer surface of the duct, the electrode configured to electrically connect the cylindrical coil to the controller.
8. The system of claim 1 , wherein the cylindrical coil is separated from the cylindrical magnetic rail by a radial gap circumferentially extending around the cylindrical magnetic rail, wherein the radial gap extends parallel to a width of the filter receptacle.
9. A method for operating a particle sampling system that includes a cylindrical coil for maneuvering a column of sampling ports along a cylindrical magnetic rail, the method comprising:
providing the cylindrical magnetic rail surrounded by the cylindrical coil within a housing positioned internal to a duct, wherein the cylindrical coil is separated from the cylindrical magnetic rail by a radial gap circumferentially extending around the cylindrical magnetic rail;
causing gas to move through an intake portion of the duct that contains the particle sampling system and a filter that filters the gas;
receiving, at the cylindrical coil, a control signal from a controller that is external to the duct, wherein the controller causes the cylindrical coil to traverse the cylindrical magnetic rail;
moving the column of sampling ports external to the housing along a length of the filter within the duct, wherein the column of sampling ports is attached to the cylindrical coil and moves in response to the cylindrical coil receiving the control signal;
maintaining the radial gap circumferentially extending about the cylindrical magnetic rail when moving the cylindrical coil and the column of sampling ports along the cylindrical magnetic rail; and
causing filtered gas to move through sampling ports of the column of sampling ports and out of the duct to an external particle sensor.
10. The method of claim 9 , wherein the column of sampling ports is configured to traverse the length of the filter in response to receiving the control signal.
11. The method of claim 9 , wherein the cylindrical magnetic rail is adjacent to an edge of the filter and the column of sampling ports extends perpendicular to the edge and the cylindrical magnetic rail.
12. The method of claim 9 , wherein the control signal is a multiphase signal that causes the cylindrical coil to move horizontally relative to an inner surface of the duct on which the cylindrical magnetic rail is mounted.
13. The method of claim 9 , wherein the duct includes an output port from which the filtered gas moves to reach the external particle sensor.
14. A particle sampling system, comprising:
an air duct that includes an air input portion and an air output portion;
an array of ports configured to receive filtered particles passing through a filter that is mounted within the air duct;
a linear drive that includes a magnetic rail and a cylindrical coil, wherein the magnetic rail is a shaft and the cylindrical coil surrounds the shaft, and wherein the cylindrical coil is separated from the shaft by a radial gap circumferentially extending around the shaft;
the linear drive connected to the array of ports and configured to maneuver the array of ports over a surface of the filter;
a support plate connected to the array of ports and the cylindrical coil of the linear drive, the support plate configured to transfer mechanical energy from the cylindrical coil to the array of ports and maintain a position of the array of ports between the filter and the linear drive; and
a housing positioned within the air duct, wherein the housing includes an opening facing downstream in a direction from the air input portion towards the air output portion, and wherein the housing at least partially envelopes the linear drive and the support plate extends through the opening and linearly travels along the opening of the housing while positioning the array of ports exterior to the housing.
15. The particle sampling system of claim 14 , wherein the cylindrical coil includes adjacent coils whose polarity changes in order to maneuver the array of ports over the surface of the filter.
16. The particle sampling system of claim 14 , wherein the linear drive includes a series of abutting magnets extending in a perpendicular direction relative to the array of ports.
17. The particle sampling system of claim 14 , wherein the array of ports are arranged in a single column that is configured to move to, and between, distal ends of the filter according to a motion of the cylindrical coil.
18. The particle sampling system of claim 14 , further comprising:
a branch valve that is connected to the array of ports and consolidates streams of gases received by the array of ports.
19. The particle sampling system claim 18 , further comprising:
a particle sensor that is connected to the branch valve and is configured to receive a consolidated stream of gas from the branch valve.
20. The particle sampling system claim 18 wherein the opening of the housing is a longitudinal slot extending perpendicular to the air flow in the direction from the air input portion towards the air output portion.
21. The particle sampling system claim 18 further including one or more guides positioned within the housing and extending parallel to the linear drive.