IP Library Granted Patent US 10,818,821
Granted Patent B2
US 10,818,821 · App. 16/150,917 · Granted Oct 27, 2020

Light extraction using feature size and shape control in LED surface roughening

Inventors: Rajwinder Singh (Pleasanton, CA); John Edward Epler (San Jose, CA)
Assignee: Lumileds LLC
H01L33/22H01L33/0025H01L33/0075H01L33/0093H01L33/0095H01L33/10H01L33/30H01L33/32H01L33/405H01L33/58H01L33/60H01L2933/0033H01L2933/0058
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Quick Facts
Patent No.
US 10,818,821
App. No.
16/150,917
Granted
Oct 27, 2020
Kind
B2
Abstract

The structural characteristics of the light-exiting surface of a light emitting device are controlled so as to increase the light extraction efficiency of that surface when the surface is roughened. A light emitting surface comprising layers of materials with different durability to the roughening process exhibits a higher light extraction efficiency than a substantially uniform light emitting surface exposed to the same roughening process. In a GaN-type light emitting device, a thin layer of AlGaN material on or near the light-exiting surface creates sharper features after etching compared to the features created by conventional etching of a surface comprising only GaN material.

Claims (24)

1. A light emitting device, comprising:

a light emitting structure, comprising:

a light extraction surface, comprising:

a first conductive layer comprising AlxGa1-xN with x between 0.2 and 0.8;

a second conductive layer comprising AlxGa1-xN with x between 0 and 0.2; and

peaks in the first conductive layer of the light extraction surface and valleys in the second conductive layer of the light extraction surface, such that the peaks in the first conductive layer are sharper than the features at valleys in the second conductive layer;

an active layer; and

an N-type contact and a P-type contact on a same surface opposite the light extraction surface.

2. The device of claim 1 , wherein the features peaks and the valleys are etched via a photo-electrochemical (PEC) wet etching technique.

3. The device of claim 1 , wherein the peaks and the valleys are etched via a multi-step process comprising a dry etch and a wet etch process.

4. The device of claim 1 , further comprising a wavelength converting layer.

5. The device of claim 4 , wherein the wavelength converting layer is formed on a roughened surface.

6. A light emitting device, comprising:

a light emitting structure, comprising:

a light extraction surface, comprising:

a first conductive layer comprising InAlxGa1-xP with x between 0.5 and 1.0;

a second conductive layer comprising InAlxGa1-xP with x between 0 and 0.4; and

peaks in the first conductive layer of the light extraction surface and valleys in the second conductive layer of the light extraction surface, such that the peaks in the first conductive layer are sharper than the valleys in the second conductive layer;

an active layer; and

an N-type contact and a P-type contact on a same surface opposite the light extraction surface.

7. The device of claim 6 , wherein the peaks and the valleys are etched via a photo-electrochemical (PEC) wet etching technique.

8. The device of claim 6 , wherein the peaks and the valleys are etched via a multi-step process comprising a dry etch and a wet etch process.

9. The device of claim 6 , further comprising a wavelength converting layer.

10. The device of claim 9 , wherein the wavelength converting layer is formed on a roughened surface.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
PATENT SECURITY AGREEMENT Recorded Dec 9, 2022
From: LUMILEDS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 062114/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2020
From: SINGH, RAJWINDER; EPLER, JOHN EDWARD
To: KONINKLIJKE PHILIPS N.V.
Reel/Frame 053489/0849 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2020
From: KONINKLIJKE PHILIPS N.V.
To: LUMILEDS LLC
Reel/Frame 053491/0536 →