IP Library Granted Patent US 10,856,434
Granted Patent B2
US 10,856,434 · App. 16/110,479 · Granted Dec 1, 2020

Reducing aeroacoustics caused by cooling air flow with segmented foam baffles in an information handling system

Inventors: Paul A. Waters (Austin, TX); Chris E. Peterson (Austin, TX)
Assignee: Dell Products, L.P.
H05K7/20145G06F1/20H05K7/20172G06F1/187
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Quick Facts
Patent No.
US 10,856,434
App. No.
16/110,479
Granted
Dec 1, 2020
Kind
B2
Abstract

An air-cooled enclosure of an information handling system includes a chassis that receives at least one heat-generating functional component. One or more air movers are positioned within the chassis to move cooling air through the chassis. An air duct is provided within the chassis and is positioned to direct the cooling air between the one or more air movers and the at least one heat-generating functional component. The air duct has a transverse space across the air duct sized for one or more acoustic standing waves to resonate between lateral walls of the air duct as modes of a resonant wavelength. One or more vertical blocks of an acoustic absorbing material are attached inside the air duct at respective transverse positions of one or more pressure or velocity antinodes of a selected one or more modes of the resonant wavelength.

Claims (45)

1. An air-cooled enclosure comprising:

a chassis that receives at least one heat-generating functional component of an information handling system;

one or more air movers positioned within the chassis to move cooling air through the chassis;

an air duct provided within the chassis and positioned to direct the cooling air between the one or more air movers and the at least one heat-generating functional component, the air duct having a transverse space across the air duct sized for one or more acoustic standing waves to resonate between lateral walls of the air duct as modes of a resonant wavelength;

one or more vertical blocks of an acoustic absorbing material, each one of the vertical blocks attached inside the air duct at a respective transverse position of one or more antinodes of a selected one or more modes of the resonant wavelength;

a first baffle attached within the air duct to transversely block a first portion of air flow through the air duct; and

a second baffle attached within the air duct parallel to the first baffle with a vertical offset to transversely block a second portion of the air flow through the air duct, the first and second baffles defining a vertically alternating air flow path through the air duct to attenuate longitudinally-directed acoustic vibrations.

2. The air-cooled enclosure of claim 1 , wherein the one or more vertical blocks are longitudinally sized to contact both of the first and second baffles and one of a top and a bottom of the air duct, separating the vertically alternating air flow into more than one longitudinally parallel vertically alternating air flows that pass around the first and second baffles.

3. The air-cooled enclosure of claim 1 , further comprising a transverse panel of acoustic absorbing material attached to and covering a selected one of the first and second baffle that is closest to the one or more air movers.

4. The air-cooled enclosure of claim 1 , further comprising:

a third baffle that is parallel to the first and second baffles and arranged with alternating vertical offsets to add another undulation to the vertically alternating air flow through the air duct; and

one or more vertical blocks of an acoustic absorbing material, each one of the vertical blocks attached between the third baffle and an adjacent one of the first and second baffles at a respective transverse position of one or more antinodes of a selected one or more of standing waves that can occur between the third battle and the adjacent one of the first and second baffles.

5. The air-cooled enclosure of claim 1 , wherein:

the first and second baffles are longitudinally spaced to attenuate a predominant acoustic frequency of the one or more air movers; and

each one of the vertical blocks are attached inside the air duct at the respective transverse position of a selected one of: (i) a pressure antinode; and (ii) a velocity antinode of the selected one or more modes of the resonant wavelength.

6. The air-cooled enclosure of claim 1 , wherein the first and second baffles are vertically oriented with one of the first and second baffles attached to a top inner surface of the air duct and another of the first and second baffles attached to a bottom inner surface of the air duct.

7. The air-cooled enclosure of claim 1 , wherein the first and second baffles respectively comprise first and second louvered blades attached across lateral sides of the air duct in a vertically stacked orientation and each axially rotated to a common angle between horizontal and vertical.

8. An information handling system (IHS) comprising:

at least one heat-generating functional component; and

an air-cooled enclosure comprising:

a chassis that receives the at least one heat-generating functional component;

one or more air movers positioned within the chassis to move cooling air through the chassis;

an air duct provided within the chassis and positioned to direct the cooling air between the one or more air movers and the at least one heat-generating functional component, the air duct having a transverse space across the air duct sized for one or more acoustic standing waves to resonate between lateral walls of the air duct as modes of a resonant wavelength;

one or more vertical blocks of an acoustic absorbing material, each one of the vertical blocks attached inside the air duct at a respective transverse position of one or more antinodes of a selected one or more modes of the resonant wavelength;

a first baffle attached within the air duct to transversely block a first portion of air flow through the air duct; and

a second baffle attached within the air duct parallel to the first baffle with a vertical offset to transversely block a second portion of the air flow through the air duct, the first and second baffles defining a square wave air flow path through the air duct to attenuate longitudinally-directed acoustic vibrations.

9. The IHS of claim 8 , wherein the one or more vertical blocks are longitudinally sized to contact both of the first and second baffles and one of a top and a bottom of the air duct, separating the square wave air flow into more than one longitudinally parallel square wave air flows that pass around the first and second baffles.

10. The IHS of claim 8 , further comprising a transverse panel of acoustic absorbing material attached to and covering a selected one of the first and second baffle that is closest to the one or more air movers.

11. The IHS of claim 8 , further comprising:

a third baffle that is parallel to the first and second baffles and arranged with alternating vertical offsets to add another undulation to the square wave air flow through the air duct; and

one or more vertical blocks of an acoustic absorbing material, each one of the vertical blocks attached between the third baffle and an adjacent one of the first and second baffles at a respective transverse position of one or more antinodes of a selected one or more of standing waves that can occur between the third battle and the adjacent one of the first and second baffles.

12. The IHS of claim 8 , wherein the first and second baffles are longitudinally spaced to attenuate a predominant acoustic frequency of the one or more air movers.

13. A method comprising:

receiving at least one heat-generating functional component in a chassis of an air-cooled enclosure of an information handling system (IHS);

positioning one or more air movers within the chassis to move cooling air through the chassis;

positioning an air duct to direct the cooling air between the one or more air movers and the at least one heat-generating functional component, the air duct having a transverse space across the air duct sized for one or more acoustic standing waves to resonate between lateral walls of the air duct as modes of a resonant wavelength;

attaching one or more vertical blocks of an acoustic absorbing material inside the air duct at a respective transverse position of one or more antinodes of a selected one or more modes of the resonant wavelength;

attaching a first baffle within the air duct to transversely block a first portion of air flow through the air duct; and

attaching a second baffle within the air duct parallel to the first baffle with a vertical offset to transversely block a second portion of the air flow through the air duct, the first and second baffles defining a square wave air flow path through the air duct to attenuate longitudinally-directed acoustic vibrations.

14. The method of claim 13 , further comprising sizing the one or more vertical blocks to contact both of the first and second baffles and one of a top and a bottom of the air duct to separate the square wave air flow into more than one longitudinally parallel square wave air flows that pass around the first and second baffles.

15. The method of claim 13 , further comprising attaching a transverse panel of acoustic absorbing material to cover a selected one of the first and second baffle that is closest to the one or more air movers.

16. The method of claim 13 , further comprising:

attaching a third baffle parallel to the first and second baffles in an arrangement of alternating vertical offsets to add another undulation to the square wave air flow through the air duct; and

attaching one or more vertical blocks of an acoustic absorbing material between the third baffle and an adjacent one of the first and second baffles at a respective transverse position of one or more antinodes of a selected one or more of standing waves that can occur between the third battle and the adjacent one of the first and second baffles.

17. The method of claim 13 , further comprising longitudinally spacing the first and second baffles to attenuate a predominant acoustic frequency of the one or more air movers.

Assignments (5)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053546/0001) Recorded Jun 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL MARKETING L.P. (ON BEHALF OF ITSELF AND AS SUCCESSOR-IN-INTEREST TO CREDANT TECHNOLOGIES, INC.); DELL INTERNATIONAL L.L.C.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; DELL MARKETING CORPORATION (SUCCESSOR-IN-INTEREST TO FORCE10 NETWORKS, INC. AND WYSE TECHNOLOGY L.L.C.); EMC IP HOLDING COMPANY LLC
Reel/Frame 071642/0001 →
SECURITY AGREEMENT Recorded Oct 1, 2021
From: DELL PRODUCTS, L.P.; EMC IP HOLDING COMPANY LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 057682/0830 →
SECURITY AGREEMENT Recorded Apr 22, 2020
From: CREDANT TECHNOLOGIES INC.; DELL INTERNATIONAL L.L.C.; DELL MARKETING L.P.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; FORCE10 NETWORKS, INC.; WYSE TECHNOLOGY L.L.C.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 053546/0001 →
SECURITY AGREEMENT Recorded Mar 21, 2019
From: CREDANT TECHNOLOGIES, INC.; DELL INTERNATIONAL L.L.C.; DELL MARKETING L.P.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; FORCE10 NETWORKS, INC.; WYSE TECHNOLOGY L.L.C.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 049452/0223 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2018
From: WATERS, PAUL A.; PETERSON, CHRIS E.
To: DELL PRODUCTS, L.P.
Reel/Frame 046684/0327 →