Dynamic cooling system
View Patent ↗One technique for improving cooling system efficiency is to operate cooling for a data center with a dynamic and distributed cooling system. A distributed cooling system may include multiple compressors operating cooperatively for cooling the data center. A dynamic cooling system may adjust operation of the compressors based on one or more parameters, such as inside temperature, outdoor temperature, inside humidity, outside humidity, and load on the data center. By appropriately controlling speeds of the compressors, the power efficiency of the cooling system may be improved by ensuring that all activated compressors are operating within their efficient operating range. By doing so, the cooling system may be controlled to obtain an approximately linear power consumption as a function of cooling load.
1. An apparatus, comprising:
a plurality of compressors coupled in parallel and configured to provide cooling to a confined space; and
a controller coupled to the plurality of compressors and configured to perform steps comprising:
receiving an indication of a first cooling load based, at least in part, on an information technology (IT) supply air temperature;
activating a first compressor of the plurality of compressors at a first output level to meet a demand of the first cooling load;
receiving an indication of a second cooling load that is higher than the first cooling load;
determining that the second cooling load is higher than a cooling capacity of the first compressor when operated within a first operating range, the first operating range having an upper output limit less than a maximum output of the first compressor;
activating, based on the determination, a second compressor of the plurality of compressors having a second operating range at a second output level within the second operating range, while the first compressor is operating within the first operating range, the second operating range having an upper output limit that is less than a maximum output of the second compressor; and
adjusting a first speed of the first compressor and a second speed of the second compressor to satisfy the second cooling load while maintaining the first compressor in the first operating range and the second compressor within the second operating range, wherein adjusting the first speed and the second speed comprises increasing the first speed of the first compressor to partially satisfy the second cooling load.
2. The apparatus of claim 1 , wherein the controller is further configured to perform steps comprising decreasing the first speed of the first compressor when the combined first output level and the second output level would be higher than the second cooling load such that a new third output level of the first compressor and the second output level of the second compressor satisfy the second cooling load.
3. The apparatus of claim 1 , wherein the controller is configured to adjust the first speed of the first compressor and the second speed of the second compressor to obtain an approximately linear relationship between input power to the plurality of compressors and a cooling load, such that the input power to the plurality of compressors increases approximately the same amount for every unit increase in cooling load.
4. The apparatus of claim 1 , wherein the received indication of the first cooling load comprises a received temperature within a data center of an information handling system.
5. The apparatus of claim 1 , wherein the plurality of compressors comprise a first set of compressors on a first refrigerant circuit and a second set of compressors on a second refrigerant circuit.
6. A method for controlling a plurality of compressors coupled in parallel and configured to provide cooling to a confined space, the method comprising:
receiving an indication of a first cooling load based, at least in part, on an information technology (IT) supply air temperature;
activating a first compressor of the plurality of compressors at a first output level to meet a demand of the first cooling load;
receiving an indication of a second cooling load that is higher than the first cooling load;
determining that the second cooling load is higher than a cooling capacity of the first compressor when operated within a first operating range, the first operating range having an upper output limit less than a maximum output of the first compressor;
activating, based on the determination, a second compressor of the plurality of compressors having a second operating range at a second output level within the second operating range, while the first compressor is operating within the first operating range, the second operating range having an upper output limit that is less than a maximum output of the second compressor; and
adjusting a first speed of the first compressor and a second speed of the second compressor to satisfy the second cooling load while maintaining the first compressor in the first operating range and the second compressor within the second operating range, wherein adjusting the first speed and the second speed comprises increasing the first speed of the first compressor to partially satisfy the second cooling load.
7. The method of claim 6 , further comprising decreasing the first speed of the first compressor when the combined first output level and the second output level would be higher than the second cooling load such that a new third output level of the first compressor and the second output level of the second compressor satisfy the second cooling load.
8. The method of claim 6 , wherein the step of adjusting the first speed of the first compressor and the second speed of the second compressor is performed to obtain an approximately linear relationship between input power to the plurality of compressors and a cooling load, such that the input power to the plurality of compressors increases approximately the same amount for every unit increase in cooling load.
9. The method of claim 6 , wherein the received indication of the first cooling load comprises a received temperature within a data center of an information handling system.
10. A method, comprising:
receiving an indication of a new second cooling load higher than a current first cooling load based, at least in part, on an information technology (IT) supply air temperature;
determining that the second cooling load is higher than an achievable cooling capacity of a currently-activated set of compressors while maintaining the currently-active set of compressors within an operating range, each of the operating ranges of each of the currently-active set of compressors having an upper output limit less than a maximum output of each respective currently-activated compressor;
activating, based on the determination, an additional compressor at an output level within an operating range of the additional compressor, while each of the currently-activated compressors is operating within its respective operating range, the output range of the additional compressor having an upper output limit that is less than a maximum output of the additional compressor; and
adjusting speeds of compressors of the currently-activated set of compressors and the additional compressor to satisfy the second cooling load while maintaining each compressor of the currently-activated set of compressors and the additional compressor within an operating range for each of the respective compressors, wherein adjusting the speeds of the currently-activated set of compressors and the additional compressor comprises increasing speeds of the currently-activated set of compressors to partially satisfy the second cooling load.
11. The method of claim 10 , wherein each compressor of the currently-activated set of compressors and the additional compressor are coupled in parallel on a first refrigerant circuit, and the method further comprising activating an additional refrigerant circuit to satisfy the second cooling load.
12. The method of claim 10 , wherein the step of adjusting the speeds comprises obtaining a nearly linear relationship between obtained cooling capacity of a cooling system and input power of the cooling system, such that the obtained cooling capacity of the cooling system increases approximately the same amount for every unit increase in input power to the cooling system.
13. The method of claim 10 , wherein the received indication of the new second cooling load comprises receiving an indication that a temperature within a data center of an information handling system is above a threshold value.
14. The method of claim 10 , further comprising decreasing speeds of the currently-activated set of compressors when a first output level of the currently-activated set of compressors and a second output level of the additional compressor would be higher than the second cooling load.
15. The method of claim 10 , wherein the adjusting speeds comprises sending a signal from a controller of a utility module to each of the compressors located in an air handling unit (AHU) module.
16. The method of claim 10 , wherein each compressor of the currently-activated set of compressors comprises a direct expansion compressor.
17. The apparatus of claim 1 , wherein the controller is further configured to performs steps comprising:
receiving a third cooling load, wherein the third cooling load is less than a cooling capacity of the first compressor at a minimum speed;
deactivating the second compressor; and
adjusting the first compressor to operate at a speed equal to or greater than the minimum speed with an output level greater than the third cooling load.
18. The method of claim 6 , further comprising:
receiving a third cooling load, wherein the third cooling load is less than a cooling capacity of the first compressor at a minimum speed;
deactivating the second compressor; and
adjusting the first compressor to operate at a speed equal to or greater than the minimum speed with an output level greater than the third cooling load.
19. The method of claim 10 , further comprising:
receiving a third cooling load, wherein the third cooling load is less than a cooling capacity of the currently-activated set of compressors at a minimum speed;
deactivating the additional compressor; and
adjusting the currently-activated set of compressors to operate at speeds equal to or greater than the minimum speed with an output level greater than the third cooling load.