IP Library Granted Patent US 11,051,639
Granted Patent B1
US 11,051,639 · App. 16/783,853 · Granted Jul 6, 2021

Variable pressure blanket

Inventor: William Nagy (Chandler, AZ)
A47G9/023A47G9/007A47G9/0223
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Quick Facts
Patent No.
US 11,051,639
App. No.
16/783,853
Granted
Jul 6, 2021
Kind
B1
Abstract

A variable pressure blanket is disclosed. The variable pressure blanket includes a casing having a top fabric stitched to a bottom fabric to form a plurality of pockets having an interior volume. Discrete regions are arranged laterally across the casing to form distinct regions within the blanket. Each of the discrete regions have some of the pockets therein. Fill particles are disposed within the interior volumes of each of the pockets to generate a downward pressure. The pockets within one of the discrete regions have more fill particles than the pockets within the other discrete regions so that the one discrete region generates a greater downward pressure than the other discrete regions. The fill particles are non-insulative, while the top fabric and the bottom fabric may comprise an insulative material.

Claims (63)

1. A variable pressure blanket, comprising:

a unitary casing including a first longitudinal edge, a second longitudinal edge opposite the first longitudinal edge, a first lateral edge, a second lateral edge opposite the first lateral edge, a top fabric extending continuously between the first longitudinal edge, the second longitudinal edge, the first lateral edge, and the second lateral edge, the casing also including a bottom fabric extending continuously between the first longitudinal edge, the second longitudinal edge, the first lateral edge, and the second lateral edge, the top fabric stitched directly to a bottom fabric to form a plurality of pockets including laterally positioned directly adjacent pockets and longitudinally positioned directly adjacent pockets with respect to any one of the plurality of pockets, all of the directly adjacent pockets separated by stitching, the stitching defining all of the directly adjacent pockets, the pockets having interior volumes;

at least two discrete regions arranged laterally between the first longitudinal edge and the second longitudinal edge, each of the discrete regions including some of the pockets; and

rigid fill particles disposed within the interior volumes of each of the plurality of pockets such that all of the directly adjacent pockets including the laterally positioned directly adjacent pockets and the longitudinally positioned directly adjacent pockets within each discrete region include rigid fill particles of substantially uniform mass and size, the fill particles generating a downward pressure from the bottom fabric, each of the pockets in one of the at least two discrete regions including more fill particles than the pockets in the other of the at least two discrete regions so that the one of the at least two discrete regions generates a greater downward pressure from the bottom fabric than the other of the at least two discrete regions.

2. The variable pressure blanket of claim 1 , wherein: the top fabric

and the bottom fabric span all of the pockets and are stitched together to form a permanent connection;

all of the pockets within each discrete region comprise:

substantially equal interior volumes; and

substantially equal densities of fill particles to provide substantially the same downward pressure as one another to provide a substantially uniform downward pressure across each discrete region; and

each of the plurality of pockets includes a lateral side and a longitudinal side, each pocket sharing a lateral side and a longitudinal side with a directly adjacent pocket.

3. The variable pressure blanket of claim 2 , wherein:

the pockets within each discrete region all comprise substantially the same quantity of fill particles as one another; and

the lateral side and the longitudinal side of each of the plurality of pockets includes a length, the length of the lateral side of each of the plurality of pockets defining the length of the lateral side of a laterally positioned directly adjacent pocket, the length of a longitudinal side of each of the plurality of pockets defining the length of the longitudinal side of a longitudinally positioned directly adjacent pocket.

4. The variable pressure blanket of claim 3 , wherein:

the top fabric comprises a uniform thickness and weight; and

the bottom fabric comprises a uniform thickness and weight.

5. The variable pressure blanket of claim 4 , wherein:

the top fabric and the bottom fabric comprise insulative material; and

the fill particles are non-insulative.

6. The variable pressure blanket of claim 5 , wherein:

the casing includes a center; and

the discrete regions extend vertically across the casing from the first lateral edge to the second lateral edge.

7. The variable pressure blanket of claim 6 , wherein the casing comprises two discrete regions including equal dimensions, a first discrete region extending from the first lateral edge to the second lateral edge and from the first longitudinal edge to the center of the casing; and a second discrete region extending from the first lateral edge to the second lateral edge and from the second longitudinal edge to the center.

8. The variable pressure blanket of claim 6 , wherein the casing comprises three discrete regions divided in equal dimensions across the casing.

9. The variable pressure blanket of claim 5 , wherein:

the casing includes a center; and

the discrete regions extend horizontally across the casing from the first longitudinal edge to the second longitudinal edge.

10. The variable pressure blanket of claim 9 , wherein the casing comprises two discrete regions including equal dimensions, a first discrete region extending from the first longitudinal edge to the second longitudinal edge and from the first lateral edge to the center and a second discrete region extending from the first longitudinal edge to the second longitudinal edge and from the second lateral edge to the center.

11. The variable pressure blanket of claim 5 , wherein:

the top fabric comprises an outer layer and an inner layer; and

the bottom fabric comprises an outer layer and an inner layer.

12. The variable pressure blanket of claim 11 , wherein:

the inner layer of the top fabric comprises batting; and

the inner layer of the bottom fabric comprises batting.

13. A variable pressure blanket, comprising:

a casing including a top fabric and a bottom fabric, the top fabric stitched directly to the bottom fabric to form a plurality of pockets including substantially equal interior volumes, the plurality of pockets including laterally positioned directly adjacent pockets and longitudinally positioned directly adjacent pockets with respect to any one of the plurality of pockets, all of the directly adjacent pockets separated by stitching, the stitching defining all of the directly adjacent pockets,

rigid fill particles disposed within the interior volume of each of the plurality of pockets such that directly adjacent pockets including the laterally positioned directly adjacent pockets and the longitudinally positioned directly adjacent pockets include rigid fill particles of substantially uniform mass and size, the fill particles exerting a downward pressure;

wherein the fill particles are distributed amongst the pockets to provide a pressure gradient laterally across the casing.

14. The variable pressure blanket of claim 13 , wherein:

the rigid fill particles of directly adjacent pockets including the laterally positioned directly adjacent pockets and the longitudinally positioned directly adjacent pockets include substantially equal densities;

the casing includes a first longitudinal edge opposing a second longitudinal edge and a first lateral edge opposing a second lateral edge; and

the pressure gradient decreases in pressure from the first longitudinal edge to the second longitudinal edge while remaining constant from the first lateral edge to the second lateral edge.

15. The variable pressure blanket of claim 14 , wherein the pressure gradient is formed by a decrease in the density of the fill particles from the first longitudinal edge to the second longitudinal edge.

16. The variable pressure blanket of claim 14 , wherein the pressure gradient is formed by a decrease in the quantity of fill particle from the first longitudinal edge to the second longitudinal edge.

17. A method of making the variable pressure blanket of claim 1 , comprising:

depositing the fill particles onto a surface of the bottom fabric;

distributing the fill particles across the surface of the bottom fabric to the edges of the bottom fabric;

dividing the fill particles into the at least two discrete regions across the surface of the bottom fabric to form discrete regions, wherein one of the discrete regions includes more fill particles than the other of the discrete regions;

placing the top fabric over the bottom fabric;

aligning the edges of the top fabric with the edges of the bottom fabric; and

stitching the top fabric to the bottom fabric to form the casing and the pockets within each discrete region, wherein the pockets within a discrete region each have substantially the same density of fill particles.

18. The method of claim 17 , further comprising:

depositing a first quantity of fill particles on the surface of the bottom fabric corresponding to one region of the at least two discrete regions; and

depositing a next quantity of fill particles on the surface of the bottom fabric corresponding to the other of the discrete regions;

wherein the first quantity of fill particles corresponds to a predetermined pressure and the next quantity of fill particles corresponds to a different predetermined pressure, such that the one discrete region generates a different pressure than the other discrete regions.

19. The method of claim 18 , further comprising:

distributing the first quantity of fill particles across the one region of the at least two discrete regions; and

distributing the next quantity of fill particles across the other of the discrete regions;

wherein the first quantity is larger than the next quantity.

20. The method of claim 19 , further comprising:

distributing the fill particles across the surface of the bottom fabric to all edges of the bottom fabric to evenly disperse the fill particles across the entire surface of the bottom fabric;

aligning the edges of the top fabric with the edges of the bottom fabric so that the top fabric and bottom fabric are coterminous when stitched; and

stitching a seam along the boundary of the at least two discrete regions to separate them via a seam.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2023
From: NAGY, WILLIAM
To: HOMESMART PRODUCTS LLC
Reel/Frame 062720/0343 →
Cited By (3)
US 12,336,573 US 12,420,053 US 12,458,775