Homopolar linear synchronous machine utilizing a cold plate
Disclosed is a yoke-less mover of a homopolar linear synchronous machine. The yoke-less mover may include a cold plate having slots. Ferromagnetic cores are fixed to the cold plate. Each of the ferromagnetic cores may protrude through a respective one of the slots, creating gaps between the ferromagnetic cores. Armature windings are fixed to the cold plate. The armature windings may occupy the gaps between the ferromagnetic cores. The ferromagnetic cores of the yoke-less mover have better ferromagnetic utilization and lower weight. It also enables more flexible topologies in the armature windings.
1. A machine having a moving member, the moving member comprising:
a cold plate having a plurality of slots through the cold plate;
a plurality of ferromagnetic cores coupled to the cold plate, each of the plurality of ferromagnetic cores protruding through a respective one of the plurality of slots, creating gaps between the plurality of ferromagnetic cores; and
a plurality of armature windings coupled to the cold plate, the plurality of armature windings occupying the gaps between the plurality of ferromagnetic cores, wherein each of the plurality of armature windings is configured to step through a plurality of levels in a vertical direction from a face of the plurality of ferromagnetic cores.
2. The machine of claim 1 , wherein magnetic flux generated by a pole pair of the plurality of armature windings flow through one or more of the plurality of ferromagnetic cores.
3. The machine of claim 1 , wherein the plurality of ferromagnetic cores is constructed of silicon steel.
4. The machine of claim 1 , wherein the plurality of ferromagnetic cores are constructed from a plurality of sheets of ferromagnetic materials laminated together.
5. The machine of claim 1 , wherein each of the plurality of armature windings is wound around one of the plurality of ferromagnetic cores.
6. The machine of claim 1 , wherein each of the plurality of armature windings carries one of three phases of an alternating current, and wherein a group of three of the armature windings carrying the three phases are respectively wound around three successive ones of the plurality of ferromagnetic cores.
7. The machine of claim 6 , wherein a pole pitch of the plurality of armature windings is less than a width of a track, and wherein magnetic flux generated by a pole pair of the plurality of armature windings flows to the track through an air gap between one or more of the plurality of ferromagnetic cores and the track.
8. The machine of claim 7 , wherein the track is part of a stator of a linear motor.
9. The machine of claim 1 , wherein each of the plurality of armature windings is wound around two of the plurality of ferromagnetic cores, wherein the two ferromagnetic cores are separated by one or more of the gaps between the plurality of ferromagnetic cores.
10. The machine of claim 1 , wherein each of the plurality of armature windings carries one of three phases of an alternating current, and wherein the armature windings carrying the three phases are stacked along a vertical direction of the plurality of ferromagnetic cores.
11. The machine of claim 10 , wherein the armature windings carrying a same phase are stacked to have substantially a same distance in the vertical direction from a face of the plurality of ferromagnetic cores.
12. The machine of claim 10 , wherein the armature windings carrying the three phases are staggered along a longitudinal direction of the plurality of ferromagnetic cores so that portions of the armature windings carrying the three phases overlap.
13. The machine of claim 10 , wherein the armature windings carrying the three phases are stacked along the vertical direction of the plurality of ferromagnetic cores protruding through the plurality of slots on both sides of the cold plate.
14. The machine of claim 1 , wherein the plurality of levels in the vertical direction comprises three levels, and wherein each of the plurality of armature windings is configured to step to a successive level of the three levels when traversing a successive one of the plurality of gaps along a longitudinal direction of the plurality of ferromagnetic cores.
15. The machine of claim 1 , wherein each of the plurality of armature windings carries one of three phases of an alternating current, and wherein the armature windings carrying the three phases are staggered along a longitudinal direction of the plurality of ferromagnetic cores so that portions of the armature windings carrying the three phases overlap.
16. The machine of claim 1 , wherein the plurality of armature windings are part of a rotor of a linear motor.
17. A system, comprising:
a stator configured to have a plurality of c-channel segments that include ferromagnetic material; and
a mover, comprising:
a cold plate having a plurality of slots through the cold plate;
a plurality of ferromagnetic cores coupled to the cold plate, each of the plurality of ferromagnetic cores protruding through a respective one of the plurality of slots, creating gaps between the plurality of ferromagnetic cores;
a plurality of armature windings coupled to the cold plate, the plurality of armature windings occupying the gaps between the plurality of ferromagnetic cores; and
one or more field windings fixed to the cold plate,
wherein the mover is propelled through the c-channel segments by magnetic force generated by the plurality of armature windings and the one or more field windings.
18. The system of claim 17 , wherein magnetic flux generated by a pole pair of the plurality of armature windings flow through one or more of the plurality of ferromagnetic cores.
19. The system of claim 17 , wherein the plurality of ferromagnetic cores is constructed of silicon steel.