IP Library Granted Patent US 11,251,621
Granted Patent B1
US 11,251,621 · App. 16/054,625 · Granted Feb 15, 2022

Solar power generation system

Inventors: Charles Hume (Parrish, FL); David Sykes (Pinellas Park, FL); Aldo P. Della Sera (Saint Petersburg, FL); Juan Galindo (Powder Springs, GA); Andrew M. Pluister (Lake Barrington, IL); Mark Crosier (Ipswich, GB)
Assignee: Southwire Company, LLC
H02J3/383H01L31/02021H02J7/35H02S40/32H02S40/36
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Quick Facts
Patent No.
US 11,251,621
App. No.
16/054,625
Granted
Feb 15, 2022
Kind
B1
Abstract

A solar power generation system is provided for more efficiently and cost-effectively generating and delivering power. The solar power generation system includes a plurality of distributed power converter nodes each configured to convert DC power received from a solar module into a deadband DC waveform. The deadband DC power generated by each power converter node is then transmitted to a centralized grid interface box, which is configured to unfold the deadband DC waveform into an AC signal suitable for transmission to an electric power grid.

Claims (27)

1. A solar power generation system comprising:

a plurality of solar modules each configured for generating a DC power signal;

a plurality of power converter nodes each configured for receiving a DC power signal from at least one of the plurality of solar modules and converting the DC power signal into a converted power signal comprising deadband DC waveform, wherein the deadband DC waveform includes periods of zero voltage between the waveform's peaks; and

a grid interface box configured for receiving the converted power signals from the plurality of power converter nodes, unfolding the converted power signals, and outputting AC power to an electric grid;

wherein each power converter node is connected to at least one other power converter node by one or more power-with-ethernet cables; and

wherein the one or more power-with-ethernet cables each comprise a jacket, one or more power conductors positioned within the jacket, and one or more data communication conductors positioned within the jacket.

2. The solar power generation system of claim 1 , wherein the deadband DC waveform comprises a rectified sinewave.

3. The solar power generation system of claim 1 , wherein each of the plurality of power converter nodes includes a deadband converter circuit configured for generating the converted power signal, the deadband converter circuit in communication with a positive voltage input, negative voltage input, positive voltage output, and negative voltage output.

4. The solar power generation system of claim 1 , wherein each of the plurality of power converter nodes comprises a first positive voltage input, a first negative voltage input, a first positive voltage output, a first negative voltage output;

a second positive voltage input, a second negative voltage input, a second positive voltage output, and a second negative voltage output.

5. The solar power generation system of claim 4 , wherein the first deadband converter circuit and the second deadband converter circuit are configured for being selectively connected in series or parallel via the first and second positive voltage inputs, first and second negative voltage inputs, first and second positive voltage outputs, and first and second negative voltage outputs.

6. The solar power generation system of claim 1 , wherein each of the power converter nodes is configured to adjust the frequency and width of the periods of zero voltage in the deadband DC waveform.

7. The solar power generation system of claim 1 , wherein the periods of zero voltage in the deadband DC waveform have a pulse width of approximately 100 microseconds and occur approximately every 8.33 milliseconds.

8. The solar power generation system of claim 1 , wherein the grid interface box is configured to monitor the sinusoidal voltage on the electric grid, generate a node synchronization signal, and transmit the node synchronization signal to the plurality of power converter nodes; and

wherein the plurality of power converter nodes are configured to receive the node synchronization signal and generate converted power signals synchronized to the electric grid.

9. The solar power generation system of claim 1 , wherein the grid interface box comprises one or more power modules configured for unfolding the converted power signals received from the plurality of power converters and outputting AC power via a line connection.

10. The solar power generation system of claim 9 , wherein the grid interface box further comprises one or more VAR modules configured to adjust the amount of reactive power to the grid via the line connection.

11. The solar power generation system of claim 10 , wherein the one or more power modules and one or more VAR modules are configured for being selectively engaged with an internal bus bar provided in the grid interface box and are removable from the grid interface box.

12. The solar power generation system of claim 1 ,

wherein the one or more data communication conductors are packaged together within a protective wrap.

13. A power converter node configured for converting DC power into a modified DC waveform, the power converter node comprising:

a housing;

one or more input power connectors provided on the housing and configured for receiving a DC power signal;

a converter circuit positioned within the housing and configured for converting the DC power signal into a converted power signal comprising a converted waveform having reoccurring portions of zero voltage between the waveform's peaks; and

one or more output power connectors provided on the housing and configured for outputting the converted power signal generated by the converter circuit, wherein the one or more output power connectors are configured for interfacing with at least one power-with-ethernet cable, wherein the at least one power-with-ethernet cable comprises a jacket, one or more power conductors positioned within the jacket, and one or more data communication conductors positioned within the jacket.

14. The power converter node of claim 13 , wherein the converted DC waveform comprises a rectified sinewave having periods of zero voltage between the waveform's peaks.

15. The power converter node of claim 14 , the converter circuit is configured to adjust the frequency and width of the periods of zero voltage in the converted DC waveform.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2020
From: HUME, CHARLES; SYKES, DAVID; DELLA SERA, ALDO P.; GALINDO, JUAN; PLUISTER, ANDREW M.
To: SOUTHWIRE COMPANY, LLC
Reel/Frame 054768/0698 →
Continuity (2)
Provisional Application 62540951 · Aug 3, 2017
Provisional Application 62567488 · Oct 3, 2017
Cited By (3)
US 12,382,520 US 12,543,425 US 12,654,578