IP Library Granted Patent US 11,476,021
Granted Patent B2
US 11,476,021 · App. 16/941,707 · Granted Oct 18, 2022

Ruthenium doped Z-type hexaferrite

Inventors: Qifan Li (Wuhan, CN); Yajie Chen (Brighton, MA)
Assignee: ROGERS CORPORATION
H01F1/344C01G49/009C01G51/66C04B35/2633C08K3/22H01F1/348H01F1/37C01P2002/54C01P2006/42C04B2235/3289C04B2235/3298C08K2003/2289C08K2201/01
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Quick Facts
Patent No.
US 11,476,021
App. No.
16/941,707
Granted
Oct 18, 2022
Kind
B2
Abstract

In an aspect, a ferrite composition comprises a Ru—Co 2 Z ferrite having the formula: (Ba 3-x M x )Co 2 (M′Ru) y Fe 24-2y-z O 41 , wherein M is at least one of Sr, Pb, or Ca; M′ is at least one of Co, Zn, Mg, or Cu; x is 1 to 3; y is greater than 0 to 2; and z is −4 to 4. In another aspect, an article comprises the ferrite composition. In yet another aspect, method of making the ferrite composition comprises mixing ferrite precursor compounds comprising Fe, Ba, Co, and Ru; and sintering the ferrite precursor compounds in an oxygen atmosphere to form the Ru—Co 2 Z ferrite.

Claims (29)

1. A ferrite composition comprising a Ru—Co 2 Z ferrite having the formula:

(Ba 3-x M x )Co 2 (M′Ru) y Fe 24-2y-z O 41

wherein M is at least one of Sr, Pb, or Ca; M′ is at least one of Co, Zn, Mg, or Cu; x is 1 to 3; y is greater than 0 to 2; and z is −4 to 4.

2. The ferrite composition of claim 1 , wherein y is 0.1 to 2.

3. The ferrite composition of claim 1 , wherein M′ is at least Co.

4. The ferrite composition of claim 1 , wherein a ratio of Ru to M′ is 0.01 to 3.

5. The ferrite composition of claim 1 , further comprising Bi 2 O 3 in an amount of 0.2 to 5.0 weight percent based on the total weight of the ferrite composition.

6. The ferrite composition of claim 1 , wherein the ferrite composition has a permeability of greater than or equal to 3.5 at a frequency of 1 to 2 gigahertz in the form of a solid ceramic.

7. The ferrite composition of claim 1 , wherein the ferrite composition has a permittivity of 6 to 15 at a frequency of 1 to 2 gigahertz in the form of a solid ceramic.

8. The ferrite composition of claim 1 , wherein the ferrite composition has a magnetic loss tangent tan δ μ of less than or equal to 0.12 at a frequency of 1 to 2 gigahertz in the form of a solid ceramic.

9. The ferrite composition of claim 1 , wherein the ferrite composition has a dielectric loss tangent tan δ ε of less than or equal to 0.01 at a frequency of 1 to 2 gigahertz in the form of a solid ceramic.

10. A composite comprising a ferrite composition, and a polymer wherein the ferrite composition has the formula:

(Ba 3-x M x )Co 2 (M′Ru) y Fe 24-2y-z O 41

wherein M is at least one of Sr, Pb, or Ca; M′ is at least one of Co, Zn, Mg, or Cu; x is 1 to 3; y is greater than 0 to 2; and z is −4 to 4.

11. An article comprising the ferrite composition of claim 1 .

12. The article of claim 11 , wherein the article is an antenna, filter, inductor, circulator, or phase shifter.

13. The article of claim 11 , wherein the article is a microwave antenna.

14. The article of claim 11 , wherein the article is an antenna operable at a frequency of greater than or equal to 0.1 gigahertz.

15. A method of making a ferrite composition, comprising:

mixing ferrite precursor compounds comprising Fe, Ba, Co, Ru, M, and M′; and

sintering the ferrite precursor compounds in an oxygen atmosphere to form the Ru—Co 2 Z ferrite;

wherein the ferrite composition has the formula:

(Ba 3-x M x )Co 2 (M′Ru) y Fe 24-2y-z O 41

wherein M is at least one of Sr, Pb, or Ca; M′ is at least one of Co, Zn, Mg, or Cu; x is 1 to 3; y is greater than 0 to 2; and z is −4 to 4.

16. The method of claim 15 , wherein the ferrite precursor compounds comprise BaCO 3 , MCO 3 , Co 3 O 4 , RuO 2 , and Fe 2 O 3 , wherein M is at least one of Sr, Pb, or Ca.

17. The method of claim 16 , wherein the ferrite precursor compounds comprise 5 to 20 weight percent of BaCO 3 , 5 to 20 weight percent of MCO 3 , 2 to 15 weight percent of Co 3 O 4 , 0.1 to 10 weight percent of RuO 2 , and 50 to 80 weight percent of Fe 2 O 3 ; all based on the total weight of the mixture.

18. The method of claim 15 , wherein the sintering occurs at a sintering temperature of 1,000 to 1,300° C. for a sintering time of 1 to 20 hours.

19. The method of claim 15 , further comprising calcining the ferrite precursor compounds in air prior to the sintering.

20. The method of claim 15 , further comprising at least one of mixing or forming the ferrite precursor compounds with a binder prior to the sintering.

Assignments (2)
SECURITY INTEREST Recorded Oct 16, 2020
From: ROGERS CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 054090/0037 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2020
From: LI, QIFAN; CHEN, YAJIE
To: ROGERS CORPORATION
Reel/Frame 053342/0325 →