IP Library Granted Patent US 11,923,402
Granted Patent B2
US 11,923,402 · App. 18/159,331 · Granted Mar 5, 2024

Light emitting diode device

Inventors: Robert Armitage (Cupertino, CA); Isaac Wildeson (Nashua, NH)
Assignee: Lumileds LLC
H01L27/156
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Quick Facts
Patent No.
US 11,923,402
App. No.
18/159,331
Granted
Mar 5, 2024
Kind
B2
Abstract

Described are light emitting diode (LED) devices including a combination of electroluminescent and photo-luminescent active regions in the same wafer to provide LEDs with emission spectra that are adjustable after epitaxial growth. The LED device includes a multilayer anode contact comprising a reflecting metal and at least one transparent conducting oxide layer in between the metal and the p-type layer surface. The thickness of the transparent conducting oxide layer may vary for LEDs fabricated with different emission spectra.

Claims (40)

1. A method of manufacturing an LED device, the method comprising:

forming a nucleation layer on a substrate;

forming a defect reduction layer on the nucleation layer;

forming an n-type current spreading layer on the defect reduction layer;

forming at least one photoluminescent quantum well on the n-type current spreading layer;

forming an n-type layer on the at least one photoluminescent quantum well;

forming at least one electroluminescent quantum well on the n-type layer;

forming a p-type layer on the electroluminescent quantum well;

etching to form a first mesa and a second mesa separated by a trench, the trench having at least one side wall and extending to the n-type current spreading layer;

conformally depositing a dielectric layer on the first mesa and the second mesa;

forming a contact hole in the first mesa and the second mesa; and

forming a first contact on the first mesa and a second contact on the second mesa.

2. The LED method of claim 1 , wherein the first contact comprises a first reflecting metal layer on a first transparent conductive oxide layer.

3. The method of claim 2 , wherein the reflecting metal layer comprises one or more of silver (Ag), nickel (Ni), aluminium (Al), and titanium (Ti).

4. The method of claim 2 wherein the first transparent conductive oxide layer comprises one or more of indium tin oxide (ITO), gallium oxide (Ga 2 O 3 ), zinc oxide (ZnO), tin oxide (SnO 2 ), and indium zinc oxide (InZnO).

5. The method of claim 1 , wherein the at least one electroluminescent quantum well emits a first light having a first wavelength and the at least one photoluminescent quantum well absorbs at least a portion of the first light and emits a second light having a longer wavelength than the first light.

6. The method of claim 5 , wherein the electroluminescent quantum well comprises multiple quantum wells emitting a same wavelength of light.

7. The method of claim 5 , wherein the photoluminescent quantum well comprises multiple quantum wells emitting a same wavelength of light.

8. The method of claim 1 , further comprising forming an n-type contact in the trench on the n-type current spreading layer.

9. The method of claim 1 , wherein the substrate is a transparent substrate.

10. The method of claim 9 , further comprising forming a dichroic reflector on the substrate opposite the n-type current spreading layer.

11. A method of manufacturing an LED device, the method comprising:

forming an n-type current spreading layer on a substrate;

forming at least one photoluminescent quantum well on the n-type current spreading layer;

forming an n-type layer on the at least one photoluminescent quantum well;

forming at least one electroluminescent quantum well on the n-type layer;

forming a p-type layer on the electroluminescent quantum well;

etching to form a first mesa and a second mesa separated by a trench, the trench having at least one side wall and extending to the n-type current spreading layer;

conformally depositing a dielectric layer on the first mesa and the second mesa;

forming a contact hole in the first mesa and the second mesa; and

forming a first contact on the first mesa and a second contact on the second mesa.

12. The LED method of claim 11 , wherein the first contact comprises a first reflecting metal layer on a first transparent conductive oxide layer.

13. The method of claim 12 , wherein the reflecting metal layer comprises one or more of silver (Ag), nickel (Ni), aluminium (Al), and titanium (Ti).

14. The method of claim 12 , wherein the first transparent conductive oxide layer comprises one or more of indium tin oxide (ITO), gallium oxide (Ga 2 O 3 ), zinc oxide (ZnO), tin oxide (SnO 2 ), and indium zinc oxide (InZnO).

15. The method of claim 11 , wherein the at least one electroluminescent quantum well emits a first light having a first wavelength and the at least one photoluminescent quantum well absorbs at least a portion of the first light and emits a second light having a longer wavelength than the first light.

16. The method of claim 15 , wherein the electroluminescent quantum well comprises multiple quantum wells emitting a same wavelength of light and the photoluminescent quantum well comprises multiple quantum wells emitting a same wavelength of light.

17. The method of claim 11 , further comprising forming an n-type contact in the trench on the n-type current spreading layer.

18. The method of claim 11 , wherein the substrate is a transparent substrate.

19. The method of claim 18 , further forming comprising a dichroic reflector on the substrate opposite the n-type current spreading layer.

20. The method of claim 11 , further comprising forming a nucleation layer on the substrate and a defect reduction layer on the nucleation layer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2023
From: ARMITAGE, ROBERT; WILDESON, ISAAC
To: LUMILEDS LLC
Reel/Frame 062484/0049 →