IP Library Granted Patent US 11,936,063
Granted Patent B1
US 11,936,063 · App. 18/096,454 · Granted Mar 19, 2024

Battery module and a method for cooling a battery module of an electric vehicle

Inventors: Nathan Goldsberry (South Burlington, VT); Michael Cemprola (South Burlington, VT)
Assignee: BETA AIR, LLC
H01M50/383B60L50/70B64C29/0008B64D27/24B64D33/08H01M10/613H01M10/625H01M10/6568B60L2200/10H01M2220/20
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Quick Facts
Patent No.
US 11,936,063
App. No.
18/096,454
Granted
Mar 19, 2024
Kind
B1
Abstract

Provided in this disclosure is a battery module with a cooling plate and a firewall. Battery modules may include a firewall located proximal to the plurality of battery cells and configured to absorb heat from the battery cells. Firewall may include a stack of materials. Battery module may include a cooling plate between rows of battery cells configured to cool the battery cells.

Claims (32)

1. A battery module for an electric aircraft comprising:

a plurality of battery cells, wherein the plurality of battery cells is configured to provide energy to an electric vehicle;

a cooling plate located between the plurality of battery cells and configured to decrease a temperature of the plurality of battery cells; and

a firewall comprising:

a first firewall portion, wherein the first firewall portion is located proximal to a top portion of the plurality of battery cells and configured to contain heat from the plurality of battery cells, and wherein the first firewall portion comprises a first number of layers in a first stack of materials, the first stack of materials comprising:

an inner layer of ablative material positioned directly adjacent to the plurality of battery cells; and

a second firewall portion, wherein the second firewall portion is located proximal to a bottom portion of the plurality of battery cells, wherein the second firewall portion comprises a second number of layers in a second stack of materials, and wherein the second number of layers is less than the first number of layers.

2. The battery module of claim 1 , wherein the cooling plate comprises a cooling tube.

3. The battery module of claim 2 , wherein the cooling tube is configured to facilitate a flow of fluid between the plurality of battery cells.

4. The battery module of claim 1 , wherein the firewall is arranged to intercept ejecta emitted from the plurality of battery cells.

5. The battery module of claim 1 , wherein the plurality of battery cells comprises pouch cells.

6. The battery module of claim 1 , wherein the first stack of materials comprises an insulative material.

7. The battery module of claim 1 , wherein the first stack of materials comprises at least a ballistic material.

8. The battery module of claim 1 , wherein the electric vehicle comprises an electric vertical takeoff and landing (eVTOL) aircraft.

9. A method for containing a battery module of an electric vehicle, the method comprising:

providing energy, by a battery module comprising a plurality of battery cells, to an electric vehicle;

decreasing, by a cooling plate located between the plurality of battery cells, a temperature of the plurality of battery cells; and

containing heat, by a firewall located proximal to the plurality of battery cells, from the battery cells, wherein the firewall comprises:

a first firewall portion, wherein the first firewall portion is located proximal to a top portion of the plurality of battery cells and configured to contain heat from the plurality of battery cells, and wherein the first firewall portion comprises a first number of layers in first a stack of materials, the stack of materials comprising:

an inner layer of ablative material positioned directly adjacent to the plurality of battery cells; and

a second firewall portion, wherein the second firewall portion is located proximal to a bottom portion of the plurality of battery cells, wherein the second firewall comprises a second number of layers in a second stack of materials, and wherein the second number of layers is less than the first number of layers.

10. The method of claim 9 , wherein the cooling plate comprises a cooling tube.

11. The method of claim 10 , further comprising facilitating, by the cooling tube, a flow of fluid between the plurality of battery cells.

12. The method of claim 9 , further comprising intercepting, by the firewall, ejecta debris.

13. The method of claim 9 , wherein the plurality of battery cells comprises pouch cells.

14. The method of claim 9 , wherein the first stack of materials comprises an insulative material.

15. The method of claim 9 , wherein the first stack of materials comprises at least a ballistic material.

16. The method of claim 9 , wherein the electric vehicle comprises an electric vertical takeoff and landing (eVTOL) aircraft.

17. The battery module of claim 1 , wherein the first stack of materials comprises a non-flammable material.

18. The method of claim 9 , wherein the first stack of materials comprises a non-flammable material.

19. The battery module of claim 1 , wherein the plurality of battery cells comprise a cylindrical shape.

20. The battery module of claim 19 , wherein the cooling plate is in direct contact with at least a battery cell of the plurality of battery cells.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2024
From: GOLDSBERRY, NATHAN; CEMPROLA, MICHAEL
To: BETA AIR, LLC
Reel/Frame 066227/0435 →
Cited By (2)
US 12,489,175 US 12,695,125