Self-positioning volume slide control for screw compressor
Slide valve assemblies are provided that have volume slide valve members that are self-positioning, as well as compressors that include such slide-valve assemblies. The self-positioning volume slide valve member automatically slidably adjusts to control compressor volume ratio and power input to the compressor during operation of the compressor. A volume slide valve balance piston is connected to discharge gasses of the compressor and by a valve to suction gasses of the compressor. The volume slide valve balance piston exerts a balance piston pressure force on the volume slide valve member that is equal to a discharge pressure force when the valve is closed, and a balance piston pressure force that is the result of the combined pressure of the discharge gasses and suction gasses when the valve is open.
1. A compressor including a slide valve assembly, the compressor having at least three phases of operation, including start-up, normal operation, and shutdown, the compressor comprising:
a slide valve carriage;
a volume slide valve member secured to the slide valve carriage and slidably movable longitudinally with respect to the slide valve carriage, the volume slide valve member having a first end and a second end, wherein the slide valve assembly does not include a rackshaft connected to the volume slide valve member, and the volume slide valve member is self-positioning longitudinally with respect to the slide valve carriage based on a plurality of pressure forces exerted on the slide valve member;
a capacity slide valve member secured to the slide valve carriage and slidably movable longitudinally with respect to the slide valve carriage; and
a volume slide valve balance piston that abuts the first end of the volume slide valve member, the volume slide valve balance piston being connected to discharge gasses of the compressor and by a suction gas valve to suction gasses of the compressor;
wherein the suction gas valve is closed during normal operation.
2. The compressor of claim 1 , wherein the suction gas valve is open during start-up.
3. The compressor of claim 1 , wherein the suction gas valve is open during shutdown.
4. The compressor of claim 1 , wherein the volume slide valve balance piston exerts a balance piston pressure force on the first side of the volume slide valve member that is equal to a discharge pressure force when the suction gas valve is closed, and a balance piston pressure force that is the result of a combined pressure of the discharge gasses and the suction gasses when the suction gas valve is open.
5. The compressor of claim 1 , wherein the compressor is a rotary gas compressor, and the compressor further comprises a helically grooved main rotor having a schematic rotor axis, and the main rotor is mounted for rotation about the schematic rotor axis.
6. The compressor of claim 1 , further comprising a rackshaft connected to the capacity slide valve member.
7. The compressor of claim 1 , wherein the slide valve assembly does not include a controller connected to the volume slide valve member to cause movement of the volume slide valve member during normal operation of the compressor.
8. A compressor including a slide valve assembly, the compressor having at least three phases of operation, including start-up, normal operation, and shutdown, the compressor comprising:
a slide valve carriage;
a volume slide valve member secured to the slide valve carriage and slidably movable longitudinally with respect to the slide valve carriage, the volume slide valve member having a first end and a second end, wherein the slide valve assembly does not include a controller connected to the volume slide valve member to cause movement of the volume slide valve member during normal operation of the compressor, and the volume slide valve member is self-positioning longitudinally with respect to the slide valve carriage based on a plurality of pressure forces exerted on the slide valve member;
a capacity slide valve member secured to the slide valve carriage and slidably movable longitudinally with respect to the slide valve carriage; and
a volume slide valve balance piston that abuts the first end of the volume slide valve member, the volume slide valve balance piston being connected to discharge gasses of the compressor and by a suction gas valve to suction gasses of the compressor;
wherein the suction gas valve is closed during normal operation.
9. The compressor of claim 8 , wherein the suction gas valve is open during start-up.
10. The compressor of claim 8 , wherein the suction gas valve is open during shutdown.
11. The compressor of claim 8 , wherein the volume slide valve balance piston exerts a balance piston pressure force on the first side of the volume slide valve member that is equal to a discharge pressure force when the suction gas valve is closed, and a balance piston pressure force that is the result of a combined pressure of the discharge gasses and the suction gasses when the suction gas valve is open.
12. The compressor of claim 8 , wherein the compressor is a rotary gas compressor, and the compressor further comprises a helically grooved main rotor having a schematic rotor axis, and the main rotor is mounted for rotation about the schematic rotor axis.
13. The compressor of claim 8 , further comprising a rackshaft connected to the capacity slide valve member.
14. The compressor of claim 8 , wherein the slide valve assembly does not include a rackshaft connected to the volume slide valve member.
15. A method of operating a compressor having a slide valve assembly, wherein the compressor has at least three phases of operation, including start-up, normal operation, and shutdown, and the slide valve assembly includes: a slide valve carriage; a volume slide valve member secured to the slide valve carriage and slidably movable longitudinally with respect to the slide valve carriage, the volume slide valve member being self-positioning along the axis of movement; a capacity slide valve member secured to the slide valve carriage and slidably movable longitudinally with respect to the slide valve carriage, the capacity slide valve member being slidably movable by a controller to control compressor capacity; and a volume slide valve balance piston that abuts the first end of the volume slide valve member, the volume slide valve balance piston being connected to discharge gasses of the compressor and by a suction gas valve to suction gasses of the compressor; the method comprising:
operating the compressor in the start-up phase, wherein the suction gas valve is open;
operating the compressor in the normal operation phase, wherein the suction gas valve is closed;
adjusting the position of the slide valve member by self-positioning of the slide valve member in response to unbalanced forces during the normal operation phase; and
operating the compressor in the normal operation phase under balanced conditions where there are balanced forces acting upon the volume slide member.
16. The method of claim 15 , further comprising:
operating the compressor in the shutdown phase, wherein the suction gas valve is open.
17. The method of claim 15 , wherein the unbalanced forces acting upon the volume slide member include a difference between a discharge pressure and a groove pressure.
18. The method of claim 17 , wherein self-positioning of the slide valve member includes the slide valve member adjusting its position until the groove pressure equals the discharge pressure.