IP Library Granted Patent US 12,523,402
Granted Patent B2
US 12,523,402 · App. 18/442,728 · Granted Jan 13, 2026

Demand defrost

Inventors: Nathan Paul Burns (Huber Heights, OH); Abram Andrew Yorde (Englewood, OH); Emma Renee Allen (Bellbrook, OH); Gregory Scott Mickelson (Acworth, GA); Mohammed Makboul (Acworth, GA); Francois Aucoin (Montreal, CA); Mitchell R. Bolin (Piqua, OH)
Assignee: Copeland Comfort Control LP
F25B47/02F25D21/006G06N3/08G06N20/00F25B2347/02F25B2700/2117
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Quick Facts
Patent No.
US 12,523,402
App. No.
18/442,728
Granted
Jan 13, 2026
Kind
B2
Abstract

A controller is configured to be operable for: triggering a defrost cycle when a gap between Control Temperature (CT) and Saturated Suction Temperature (SST) exceeds a defined threshold of an expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST); following the defrost cycle, executing a machine learning process for a determined amount of time during which the controller learns a current expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST); and averaging the current expected/learned gap with a previous expected/learned gap, which was machine learned by the controller following a previous defrost cycle, to thereby provide an average expected/learned gap usable by the controller as the previous expected/learned gap following the next defrost cycle.

Claims (30)

1 . A controller configured to be operable for:

triggering a defrost cycle when a gap between Control Temperature (CT) and Saturated Suction Temperature (SST) exceeds a defined threshold of an expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST);

following the defrost cycle, executing a machine learning process for a determined amount of time during which the controller learns a current expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST); and

averaging the current expected/learned gap with a previous expected/learned gap, which was machine learned by the controller following a previous defrost cycle, to thereby provide an average expected/learned gap usable by the controller as the previous expected/learned gap following the next defrost cycle.

2 . The controller of claim 1 , wherein the controller is configured to be operable for smoothing values of the Control Temperature (CT) and Saturated Suction Temperature (SST) on a provisional basis when the controller is machine learning the current expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST).

3 . The controller of claim 1 , wherein the controller is configured to be operable for:

checking guardrails for a violation if the gap between the Control Temperature (CT) and Saturated Suction Temperature (SST) does not exceed the defined threshold of the expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST); and

triggering a Safeguard Defrost if the guardrails are in violation.

4 . The controller of claim 1 , wherein the controller is configured to be operable with a dynamic pulldown threshold, and to adjust a maximum allowed time between defrosts based on the dynamic pulldown threshold.

5 . The controller of claim 4 , wherein the controller is configured to determine the maximum allowed time between defrosts by dividing twenty-four hours by a scheduled number of defrosts and then subtracting the amount of time already spent in pulldown.

6 . The controller of claim 1 , wherein the controller is configured to fallback on an original predetermined scheduled frequency of defrost cycles when one or more defined criteria are satisfied.

7 . The controller of claim 1 , wherein the controller is configured to be operable to fallback on an original predetermined scheduled frequency of defrost cycles based on an evaluation that indicates ineffective defrosting.

8 . The controller of claim 1 , wherein the controller is configured to be operable for establishing, via machine learning, the expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST).

9 . The controller of claim 1 , wherein:

the controller is configured to be operable for defining, via machine learning, the defined threshold of the expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST); and/or

the controller is configured to be operable for defining, via data analysis, an optimal threshold as the defined threshold of the expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST); and/or

the controller is configured to be operable for allowing a user input of the defined threshold of the expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST).

10 . The controller of claim 1 , wherein the controller is configured to be operable for:

monitoring the Control Temperature (CT) and Saturated Suction Temperature (SST);

determining the actual gap in real time between the monitored Control Temperature (CT) and Saturated Suction Temperature (SST); and

triggering a defrost cycle when the actual gap in real time between the monitored Control Temperature (CT) and Saturated Suction Temperature (SST) exceeds the threshold of the expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST) for a predetermined duration.

11 . The controller of claim 1 , wherein the Control Temperature (CT) is Return Air Temperature (RAT).

12 . The controller of claim 1 , wherein the controller is configured to be operable for determining a hierarchal order of which of a plurality of cases on a rack that cannot all defrost simultaneously are allowed to defrost.

13 . The controller of claim 1 , wherein:

the controller is a microprocessor-based controller usable in controlling temperature, superheat, and defrost in a refrigerated fixture, walk-in box, walk-in freezer, walk-in cooler, or other refrigerated space, and/or

the controller is configured to be operable for controlling initiation of a defrost cycle of an evaporator heat exchanger of a refrigeration system operatively associated with a refrigerated space.

14 . A method comprising:

triggering a defrost cycle when a gap between Control Temperature (CT) and Saturated Suction Temperature (SST) exceeds a defined threshold of an expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST);

following the defrost cycle, executing a machine learning process for a determined amount of time during which the method learns a current expected/learned gap between the Control Temperature (CT) and Saturated Suction Temperature (SST); and

averaging the current expected/learned gap with a previous expected/learned gap, which was machine learned by the method following a previous defrost cycle, to thereby provide an average expected/learned gap usable by the method as the previous expected/learned gap following the next defrost cycle.

Assignments (5)
SECURITY INTEREST Recorded Feb 4, 2025
From: COPELAND COLD CHAIN LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070099/0678 →
SECURITY INTEREST Recorded Feb 4, 2025
From: COPELAND COLD CHAIN LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 070099/0812 →
SECURITY INTEREST Recorded Feb 3, 2025
From: COPELAND LP; COPELAND SCROLL COMPRESSORS LP; COPELAND INDUSTRIAL LP; COPELAND COMFORT CONTROL LP; COPELAND COLD CHAIN LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 070568/0920 →
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND COLD CHAIN LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068256/0350 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2024
From: BURNS, NATHAN PAUL; YORDE, ABRAM ANDREW; ALLEN, EMMA RENEE; MICKELSON, GREGORY SCOTT; MAKBOUL, MOHAMMED; AUCOIN, FRANCOIS; BOLIN, MITCHELL R.
To: COPELAND COLD CHAIN LP
Reel/Frame 067421/0006 →