Subsea well intervention systems and methods
Disclosed embodiments relate to systems for providing well intervention for a subsea wellhead. For example, the system can comprise a tool insertion system and a subsea work chamber, with the tool insertion system operatively coupled to the subsea work chamber and to the wellhead. In embodiments, both the work chamber and the tool insertion system can be disposed subsea, for example in proximity to the wellhead. In some embodiments, the work chamber may be maintained at atmospheric pressure. In some embodiments, the tool insertion system can have a retracted position which provides access to a wireline within the work chamber, and an extended position which isolates the work chamber from the tool insertion system, the distal end of the wireline, an isolation valve, and/or the wellhead.
1 . A subsea tool provision system comprising:
a subsea chamber, having a port and a removable port cap configured to sealingly close the port;
a canister configured to hold one or more tools and having an open end; and
a removable canister cap configured to sealingly close the open end of the canister;
wherein:
the canister is configured to sealingly engage with a port of the subsea chamber to create a sealed section around the canister cap,
the subsea chamber is configured for use in a subsea environment, and
the canister is configured for use in a subsea environment.
2 . The system of claim 1 , further comprising a port seal, wherein the port seal is disposed on an interior of the port and configured so that, upon engagement of the canister in the port, the canister cap is disposed between the port cap and the port seal.
3 . The system of claim 1 wherein the canister further comprises a port seal configured to sealingly engage within the port.
4 . The system of claim 1 , wherein the capped open end of the canister is configured for insertion into the port, thereby nesting the canister cap within the port cap.
5 . The system of claim 3 , wherein the canister is configured so that inserting the capped canister open end into the port forms the sealed section between the port cap and the port seal with the canister cap therebetween; further comprising a pump configured to pump fluid in and out of the sealed section.
6 . The system of claim 1 , wherein the subsea chamber further comprises a canister guide mechanism disposed on an external surface in proximity to the port and configured to guide the capped open end of the canister into the port.
7 . The system of claim 1 , wherein the chamber is disposed undersea, the chamber has approximately atmospheric pressure therein, and the canister has approximately atmospheric pressure therein.
8 . The system of claim 1 , wherein the chamber is configured to be disposed subsea and coupled to a wellhead, and the chamber comprises a floatation device configured to provide approximately neutral buoyancy.
9 . The system of claim 7 , wherein the chamber comprises a robotic assembly mechanism disposed in an interior work space of the chamber and configured to remove tools from the canister, and the robotic assembly mechanism comprises conventional robotics configured for use at approximately atmospheric pressure.
10 . A method of assembling a subsea well intervention system comprising:
coupling a lubricator system to a safety valve of a wellhead;
coupling a subsea work chamber to the lubricator system; and
configuring a wireline reeler unit to provide wireline for extension through the subsea chamber and the lubricator system, wherein the subsea work chamber is disposed under a surface of the sea, the subsea work chamber comprises a flotation device, and the subsea work chamber is tethered to the wellhead by the lubricator system.
11 . The method of claim 10 , further comprising inflating the flotation device, wherein the flotation device provides approximately neutral buoyancy.
12 . The method of claim 10 , further comprising pumping fluid out of the subsea work chamber to provide approximately atmospheric pressure therein.
13 . A method of assembling a subsea well intervention system comprising:
coupling a lubricator system to a safety valve of a wellhead;
coupling a subsea work chamber to the lubricator system; and
configuring a wireline reeler unit to provide wireline for extension through the subsea chamber and the lubricator system, wherein coupling the subsea work chamber to the lubricator system occurs subsea, and configuring the wireline reeler unit to provide wireline comprises coupling the wireline reeler unit to the subsea work chamber and occurs subsea.
14 . The method of claim 13 , wherein subsea coupling is performed by an ROV.
15 . The method of claim 13 , further comprising pumping fluid out of the subsea work chamber to provide approximately atmospheric pressure therein, wherein the subsea work chamber is disposed under a surface of the sea, the subsea work chamber comprises a flotation device, and the subsea work chamber comprises a robotic assembly mechanism configured for use at approximately atmospheric pressure.
16 . A method of assembling a subsea well intervention system comprising:
coupling a lubricator system to a safety valve of a wellhead;
coupling a subsea work chamber to the lubricator system; and
configuring a wireline reeler unit to provide wireline for extension through the subsea chamber and the lubricator system, wherein:
coupling the lubricator system comprises coupling a lubricator valve between the subsea work chamber and the wellhead,
configuring the wireline reeler unit comprises coupling a moveable wireline stuffing box between the wireline reeler unit and the lubricator valve,
the wireline stuffing box has a retracted position and an extended position,
the retracted position provides fluid communication between the subsea work chamber and the lubricator valve, and
the extended position isolates the subsea work chamber from the lubricator valve.
17 . A method of providing tools for a subsea wellhead comprising:
inserting a tool canister into a port of a subsea work chamber, wherein the subsea work chamber comprises a port cap sealing an interior of the port, and wherein insertion of the tool canister into the port creates a seal therebetween;
depressurizing the port;
removing, via a robotic assembly mechanism disposed in the subsea work chamber, the port cap;
removing, via the robotic assembly mechanism, a canister cap to expose the tools within the tool canister to an interior of the subsea work chamber; and
removing, via the robotic assembly mechanism, a tool from the canister.
18 . The method of claim 17 , wherein inserting the tool canister comprises providing the tool canister via a subsea ROV.
19 . The method of claim 17 , wherein inserting the tool canister comprises providing the tool canister from a surface of the sea using an external wireline system.
20 . The method of claim 17 , further comprising storing, after removal by the robotic assembly mechanism, the port cap and the canister cap in a storage area of the subsea work chamber; and coupling, by the robotic assembly mechanism, the tool removed from the canister to a wireline in the subsea work chamber.