IP Library Granted Patent US 6,913,816
Granted Patent B2
US 6,913,816 · App. 09/969,245 · Granted Jul 5, 2005

Composite mat product for roofing construction

Assignee: Building Materials Investment Corporation
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Quick Facts
Patent No.
US 6,913,816
App. No.
09/969,245
Granted
Jul 5, 2005
Kind
B2
Abstract

This invention relates to a low fiber, pliable composite mat product suitable for use in the construction industry, particularly as an interlayer in roofing between a weathering course, e.g. a shingle and structural decking, e.g. plywood, which is a dry preformed fiber mat containing a binder for the fibers, preferably a preformed glass mat, surfaced or coated on both sides with a prefoamed composition which contains a cured polymer latex, and, preferably, a foam sustaining amount of a surfactant and a flame retarding and/or strengthening amount of a mineral filler, and also to the use and process for the preparation of the above.

Claims (2)

1. Water-resistant roofing construction comprising a non-asphaltic, non-cellulosic, flexible, air and water-vapor-permeable composite mat product comprising (a) a glass mat of glass fibers of about 3 to about 20 microns in diameter and of about 0.25 to 1.75 inch in length, and a mat thickness of about 10 to about 30 mils, surfaced or coated on both sides with (b) a cured natural or synthetic thixotropic polymer latex foam coating, wherein the cured natural natural or synthetic thixotropic polymer latex foam coating comprises between 15 and about 80 wt. % of a foamed mixture containing, on a dry weight basis, between about 15 and about 80 wt. % of said polymer latex, between about 0.01 and about 80 wt. % of a mineral filler, and between about 0.5 and about 10 wt. % of a foam supporting surfactant, the density of the foam coating being about 0.15 to 2 g/cc, wherein the consistency of said foam assures that it does not penetrate through the mat, and the amount of air incorporated into the foamable mixture prior to coating is between about 5 and about 80% by volume, and the resulting foamed mixture has bubble openings sufficiently small so as to inhibit liquid bleed through the mat, inter-layered between a weathering course and structural decking, which is permeable to both air and water vapor so that both can escape through the mat and its coatings.

2. Water-resistant roofing construction according to claim 1 wherein the weathering course is a shingle and the structural decking is plywood.

Assignments (8)
CHANGE OF NAME Recorded Aug 24, 2021
From: BUILDING MATERIALS INVESTMENT CORPORATION
To: BMIC LLC
Reel/Frame 057292/0184 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2011
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA ACQUISITION INC.; BMCA ACQUISITION SUB INC.; BMCA FRESNO LLC; BMCA FRESNO II LLC; BMCA GAINESVILLE LLC; BMCA INSULATION PRODUCTS INC.; BMCA QUAKERTOWN INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; HBP ACQUISITION LLC; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
Reel/Frame 027180/0368 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2011
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
To: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA ACQUISITION INC.; BMCA ACQUISITION SUB INC.; BMCA FRESNO LLC; BMCA FRESNO II LLC; BMCA GAINESVILLE LLC; BMCA INSULATION PRODUCTS INC.; BMCA QUAKERTOWN INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; HBP ACQUISITION LLC; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
Reel/Frame 027180/0331 →
SECURITY AGREEMENT Recorded Apr 5, 2007
From: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA ACQUISITION INC.; BMCA ACQUISITION SUB INC.; BMCA FRESNO LLC; BMCA FRESNO II LLC; BMCA GAINESVILLE LLC; BMCA INSULATION PRODUCTS INC.; BMCA QUAKERTOWN INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; HBP ACQUISITION LLC; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 019122/0197 →
SECURITY AGREEMENT Recorded Mar 19, 2007
From: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA ACQUISITION INC.; BMCA ACQUISITION SUB INC.; BMCA FRESNO LLC; BMCA FRESNO II LLC; BMCA GAINESVILLE LLC; BMCA INSULATION PRODUCTS INC.; BMCA QUAKERTOWN INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; HBP ACQUISITION LLC; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 019028/0534 →
RELEASE OF SECURITY INTEREST Recorded Mar 16, 2007
From: CITIBANK, N.A.
To: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA INSULATION PRODUCTS, INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS, INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; LL BUILDING PRODUCTS, INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
Reel/Frame 019019/0695 →
SECURITY INTEREST Recorded Jul 31, 2003
From: BUILDING MATERIALS CORPORATION OF AMERICA; BMCA INSULATION PRODUCTS INC.; BUILDING MATERIALS INVESTMENT CORPORATION; BUILDING MATERIALS MANUFACTURING CORPORATION; DUCTWORK MANUFACTURING CORPORATION; GAF LEATHERBACK CORP.; GAF MATERIALS CORPORATION (CANADA); GAF PREMIUM PRODUCTS INC.; GAF REAL PROPERTIES, INC.; GAFTECH CORPORATION; LL BUILDING PRODUCTS INC.; PEQUANNOCK VALLEY CLAIM SERVICE COMPANY, INC.; SOUTH PONCA REALTY CORP.; WIND GAP REAL PROPERTY ACQUISITION CORP.
To: CITIBANK, N.A.
Reel/Frame 014294/0558 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2001
From: LONGCOR, WILLIAM K., IV; HORNER, CHARLES J., JR.
To: BUILDING MATERIALS INVESTMENT CORPORATION
Reel/Frame 012239/0191 →
Continuity (1)
Related Publication 20030061768A1 · Apr 3, 2003