Low force optical fiber auto-alignment system

1. A method of aligning an optical fiber with a light source or a photo-detector comprising:

measuring an optical alignment value at a first location with the fiber and light source or photo-detector in contact;

moving the fiber to a second location with the fiber and light source or photo-detector separated; and

measuring a second alignment value at the second location with the fiber and light source or photo-detector separated.

2. A method of aligning an optical fiber with a light source or a photo-detector comprising:

locating the optical fiber at a first position near the light source or photo-detector;

moving the fiber towards the light source or the photo-detector;

detecting contact of the fiber with the light source or the photo-detector;

measuring an optical alignment value;

separating the fiber from the light source or photo-detector;

re-locating the fiber to another position near the light source or photo-detector;

repeating the moving towards, detecting, measuring, separating and relocating until a predetermined number of measurements are taken; and

subsequently moving the fiber to an alignment location based on the measurements.

3. The method of claim 2 wherein the detecting further comprises applying a predetermined contact force between the fiber and the light source or photo-detector prior to measuring the optical alignment value.

4. The method of claim 2 further comprising recording the measured optical alignment values.

5. The method of claim 3 further comprising applying the predetermined contact force between the fiber and the light source or photo-detector at the alignment location.

6. The method of claim 5 further comprising securing the fiber to the light source or photo-detector at the alignment location.

7. A method of aligning an optical fiber with a light source or a photo-detector comprising:

determining a stick-slip force for a predetermined contact force between the optical fiber and the light source or photo-detector;

locating the fiber at a first position on the light source or photo-detector;

applying the predetermined contact force between the fiber and the light source or photo-detector;

measuring an optical alignment value; and

re-locating the fiber to a second position on the light source or photo-detector, the second position remote enough from the first position to at least overcome the stick-slip force.

8. The method of claim 7 further comprising:

repeating the measuring and relocating until a predetermined number of measurements are taken; and

subsequently moving the fiber to a alignment location based on the measurements.

9. The method of claim 8 further comprising recording the measured optical alignment values.

10. The method of claim 9 further comprising applying the predetermined contact force between the fiber and the light source or photo-detector at the alignment location.

11. The method of claim 10 further comprising securing the fiber to the light source or photo-detector at the alignment location.

12. A method of aligning an optical fiber with a light source or a photo-detector comprising:

locating the optical fiber a first distance from the light source or photo-detector;

aligning an optical axis of the optical fiber with an optical axis of the light source or photo-detector;

re-locating the fiber to a second distance from the light source or photo-detector;

re-aligning the optical axis of the optical fiber with the optical axis of the light source or photo-detector; and

calculating an intersection point of the fiber on the light source or photo-detector wherein the optical axes are aligned.

13. The method of claim 12 further comprising moving the fiber to the intersection point.

14. The method of claim 13 further comprising applying a predetermined contact force between the fiber and the light source or photo-detector.

15. The method of claim 14 further comprising securing the fiber to the light source or photo-detector.

16. A system for aligning an optical fiber with a light source comprising:

an X-Y stage coupled to the optical fiber to locate the fiber with respect to a position of the light source;

a Z-stage coupled to the fiber to move the fiber toward or away from the light source;

a load detector coupled between the fiber and the light source to sense a contact force of the fiber with the light source; and

a device positioned to measure an output of the fiber when the fiber is in contact with the light source.

17. The system of claim 16 further comprising circuitry to associate a measured output with a location of the fiber with respect to a position of the light source or photo-detector.

18. The system of claim 17 further comprising a memory to record the measured output and the associated location of the fiber.

19. The system of claim 18 , wherein the circuitry is to select an alignment location.

20. The system of claim 19 wherein the circuitry includes a processor.

21. A system for aligning an optical fiber with a photo-detector comprising:

a light source coupled to the optical fiber;

an X-Y stage coupled to the optical fiber to locate the fiber with respect to a position of the photo-detector;

a Z-stage coupled to the fiber to move the fiber toward or away from the light source or photo-detector;

a load detector coupled between the fiber and the photo-detector to sense a contact force of the fiber with the photo-detector; and

a device positioned to measure an output of the photo-detector when the fiber is in contact with the photo-detector.

22. The system of claim 21 further comprising circuitry to associate a measured output with a location of the fiber with respect to a position photo-detector.

23. The system of claim 22 further comprising a memory to record the measured output and the associated location of the fiber.

24. The system of claim 23 wherein the circuitry is to select an alignment location.

25. The system of claim 24 wherein the circuitry includes a processor.