Positive pressure drilled cuttings movement systems and methods
Methods for moving drilled cuttings, the methods, in certain aspects, including conveying with air under positive pressure, drilled cuttings to flow conduit apparatus; applying air under positive pressure to the flow conduit apparatus to continuously move the drilled cuttings material therethrough; continuously moving the drilled cuttings material with the air under pressure to separation apparatus; with the separation apparatus continuously separating drilled cuttings from air; wherein, in certain aspects, the drilled cuttings are included in a low density slurry with drilling fluid, drilling mud, and/or oil and wherein, in certain aspects, the separation apparatus is a cyclone separator and the drilled cuttings moved into the cyclone separator are wet; and systems for effecting such methods.
1. A method for moving drilled cuttings material, the method comprising
conveying with fluid under positive pressure drilled cuttings material to flow conduit apparatus,
applying air under positive pressure to the flow conduit apparatus to continuously move the drilled cuttings material therethrough,
continuously moving the drilled cuttings material with the air under pressure to separation apparatus,
with the separation apparatus continuously separating drilled cuttings from the air,
wherein the separation apparatus is a cyclone separator and the drilled cuttings moved into the cyclone separator are wet,
wherein a flow pipe interconnects the separation apparatus in fluid communication with drying apparatus,
flowing wet drilled cuttings through the flow pipe to the drying apparatus,
drying said wet drilled cuttings with the drying apparatus,
flowing the drilled cuttings material to expansion chamber apparatus,
reducing density of the drilled cuttings material in the expansion chamber apparatus,
wherein the density of the drilled cuttings material is reduced by flowing air into said material within the expansion chamber apparatus,
moving separated drilled cuttings from the separation apparatus to collection apparatus from the group consisting of cuttings box, tank, storage device, container, and receptacle on a boat,
wherein the drilled cuttings material is included within a slurry of material, and wherein upon mixing of the slurry with the fluid under positive pressure a resultant slurry is produced, and
wherein the slurry has a specific gravity between 2.3 and 4.0 and the particle density of the resultant slurry is between 2 pounds/gallon and 4 pounds/gallon.
2. A method for moving drilled cuttings material, the method comprising
conveying with fluid under positive pressure drilled cuttings material to flow conduit apparatus,
applying air under positive pressure to the flow conduit apparatus to continuously move the drilled cuttings material therethrough,
continuously moving the drilled cuttings material with the air under pressure to separation apparatus,
with the separation apparatus continuously separating drilled cuttings from the air, and
moving separated drilled cuttings from the separation apparatus to collection apparatus from the group consisting of cuttings box, tank, storage device, container, and receptacle on a boat.
3. The method of claim 2 wherein the drilled cuttings are included in a low density slurry with drilling fluid.
4. The method of claim 2 wherein the separation apparatus is a cyclone separator and the drilled cuttings moved into the cyclone separator are wet.
5. The method of claim 4 wherein a flow pipe interconnects the separation apparatus in fluid communication with drying apparatus, the method further comprising
flowing wet drilled cuttings through the flow pipe to the drying apparatus, and
drying said wet drilled cuttings with the drying apparatus.
6. The method of claim 2 further comprising
flowing the drilled cuttings material to expansion chamber apparatus, and
reducing density of the drilled cuttings material in the expansion chamber apparatus.
7. The method of claim 6 wherein the density of the drilled cuttings material is reduced by flowing air into said material within the expansion chamber apparatus.
8. The method of claim 7 wherein the air flows into and out through a nozzle within the expansion chamber apparatus.
9. The method of claim 2 wherein the drilled cuttings flow in a main conduit to the separation apparatus, the main conduit having at least one air movement assistance device, the method further comprising facilitating movement of the drilled cuttings material through the main conduit with air from the at least one air movement assistance device.
10. The method of claim 2 wherein prior to conveying drilled cuttings material to the flow conduit apparatus said material is fed into tank apparatus, the method further comprising
pumping said material from the tank apparatus into the flow conduit apparatus.
11. The method of claim 10 wherein said pumping includes pumping said material from the tank apparatus into expansion chamber apparatus and therethrough into the flow conduit apparatus.
12. The method of claim 10 wherein the tank apparatus includes valve apparatus for selectively controlling flow of said material into the flow conduit apparatus.
13. The method of claim 2 wherein at least a portion of the flow conduit apparatus is in water and float apparatus is on the flow conduit apparatus, the method further comprising
facilitating floating of at least a portion of the flow conduit apparatus in the water with the float apparatus.
14. The method of claim 5 wherein the drying apparatus is a vortex dryer.
15. The method of claim 2 wherein the drilled cuttings material is included within a slurry of material, wherein the slurry has a low slurry density, and wherein upon mixing of the slurry with the fluid under positive pressure a resultant slurry is produced, the resultant slurry having a high particle density.
16. The method of claim 15 wherein the slurry has a specific gravity between 2.3 and 4.0 and the particle density of the resultant slurry is between 2 pounds/gallon and 4 pounds/gallon.
17. A system for moving drilled cuttings, the system comprising
movement apparatus for moving drilled cuttings,
tank apparatus into which the movement apparatus can move the drilled cuttings,
flow conduit apparatus for receiving the drilled cuttings from the tank apparatus,
pressurized fluid apparatus for applying air under positive pressure to the drilled cuttings and for continuously moving the drilled cuttings through the flow conduit apparatus and to separation apparatus, and
separation apparatus for continuously receiving the drilled cuttings through the flow conduit apparatus, the separation apparatus for separating the drilled cuttings from air, and
collection apparatus for receiving separated drilled cuttings from the separation apparatus, the collection apparatus from the group consisting of cuttings box, tank, storage device container, and receptacle on a boat.
18. The system of claim 17 wherein the drilled cuttings are wet and the system further comprising
drying apparatus for drying the drilled cuttings.
19. A method for moving drilled cuttings material, the method comprising
conveying with fluid under positive pressure drilled cuttings material to flow conduit apparatus,
applying air under positive pressure to the flow conduit apparatus to continuously move the drilled cuttings material therethrough,
continuously moving the drilled cuttings material with the air under pressure to separation apparatus, the separation apparatus being a cyclone separator and the drilled cuttings moved into the cyclone separator are wet, and
with the separation apparatus continuously separating drilled cuttings from the air.
20. A method for moving drilled cuttings material, the method comprising
conveying with fluid under positive pressure drilled cuttings material to flow conduit apparatus,
applying air under positive pressure to the flow conduit apparatus to continuously move the drilled cuttings material therethrough,
continuously moving the drilled cuttings material with the air under pressure to separation apparatus,
with the separation apparatus continuously separating drilled cuttings from the air,
flowing the drilled cuttings material to expansion chamber apparatus, and
reducing density of the drilled cuttings material in the expansion chamber apparatus.
21. A method for moving drilled cuttings material, the method comprising
flowing drilled cuttings material into tank apparatus,
pumping said drilled cuttings material from the tank apparatus into an expansion chamber apparatus
conveying with fluid under positive pressure drilled cuttings material to flow conduit apparatus,
applying air under positive pressure to the flow conduit apparatus to continuously move the drilled cuttings material therethrough,
continuously moving the drilled cuttings material with the air under pressure to separation apparatus, and
with the separation apparatus continuously separating drilled cuttings from the air.
22. A method for moving drilled cuttings material, the method comprising
conveying with fluid under positive pressure drilled cuttings material to flow conduit apparatus,
applying air under positive pressure to the flow conduit apparatus to continuously move the drilled cuttings material therethrough,
continuously moving the drilled cuttings material with the air under pressure to separation apparatus,
with the separation apparatus continuously separating drilled cuttings from the air,
wherein at least a portion of the flow conduit apparatus is in water and float apparatus is on the flow conduit apparatus, the method further comprising
facilitating floating of at least a portion of the flow conduit apparatus in the water with the float apparatus.