IP Library Granted Patent US 6,979,430
Granted Patent B2
US 6,979,430 · App. 10/321,473 · Granted Dec 27, 2005

System and method for controlling NO

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Quick Facts
Patent No.
US 6,979,430
App. No.
10/321,473
Granted
Dec 27, 2005
Kind
B2
Abstract

A system and a method for controlling NO X emissions from a boiler that combusts carbonaceous fuels. The method includes the steps of (a) introducing carbonaceous fuel and combustion air into a furnace of the boiler for combusting the carbonaceous fuel in oxidizing conditions and producing flue gas including NO X and CO, and (b) leading flue gas from the furnace to a catalyst section in a flue gas channel for converting, free from introducing an external agent for NO X reduction, NO X to N 2 and CO to CO 2 by using CO as the reductant of NO X on a catalyst in the catalyst section.

Claims (15)

1. A method for controlling NO X emissions from a boiler that combusts carbonaceous fuels, the method comprising the steps of:

(a) introducing carbonaceous fuel and combustion air into a furnace of the boiler for combusting the carbonaceous fuel in oxidizing conditions and producing flue gas that includes NO X and CO, and adjusting the operating conditions in the furnace so as to decrease the molar concentration of NO X and to increase the molar concentration of CO at the furnace exit such that the molar concentration of CO at the furnace exit is at least 70% the molar concentration of NO X ; and

(b) leading flue gas from the furnace to a catalyst section in a flue gas channel for converting NO X to N 2 and CO to CO 2 by using CO as the reductant of NO X on a catalyst in the catalyst section,

wherein no external reagent is introduced into the flue gas channel.

2. A method according to claim 1 , wherein the ratio of the molar concentrations of CO and NO X at the furnace is exit is above 0.7.

3. A method according to claim 1 , wherein the ratio of the molar concentrations of CO and NO X at the furnace exit is from about 1 to about 3.

4. A method according to claim 1 , further comprising controlling the operating conditions in the furnace by adjusting the amount of combustion air introduced into the furnace.

5. A method according to claim 4 , wherein the amount of combustion air introduced into the furnace is controlled so that the furnace excess air is from about 10% to about 20%.

6. A method according to claim 5 , wherein the furnace excess air is from about 13% to about 20%.

7. A method according to claim 4 , wherein the furnace excess air is below 10%.

8. A method according to claim 7 , wherein the fuel is liquid or gaseous fuel, and the furnace excess air is is below 5%.

9. A method according to claim 8 , wherein the fuel is fuel oil or natural gas.

10. A method according to claim 1 , further comprising controlling the molar concentration of CO at the furnace exit to a level at which it reduces on the catalyst most of the NO X generated during the combustion.

11. A method according to claim 1 , wherein the furnace parameters are adjusted so that in normal operating conditions of the furnace the molar concentration of CO at the furnace exit is at least 70% of the molar concentration of NO X .

12. A method according to claim 1 , wherein the active materials of the catalyst are selected from a group consisting of platinum, palladium, rhodium, and oxides of base transition metals, and mixtures thereof.

Assignments (8)
RELEASE OF PATENT SECURITY INTEREST RECORDED AT R/F 024892/0836 Recorded Aug 20, 2012
From: BNP PARIBAS, AS ADMINISTRATIVE AGENT
To: FOSTER WHEELER ENERGY CORPORATION
Reel/Frame 028811/0396 →
SECURITY AGREEMENT Recorded Aug 27, 2010
From: FOSTER WHEELER LLC; FOSTER WHEELER INC.; FOSTER WHEELER USA CORPORATION; FOSTER WHEELER NORTH AMERICA CORP.; FOSTER WHEELER ENERGY CORPORATION; FOSTER WHEELER INTERNATIONAL CORPORATION; FOSTER WHEELER AG; FOSTER WHEELER LTD.; FOSTER WHEELER HOLDINGS LTD.; FOSTER WHEELER DEVELOPMENT CORPORATION; FOSTER WHEELER BIOKINETICS, INC.
To: BNP PARIBAS, AS ADMINISTRATIVE AGENT
Reel/Frame 024892/0836 →
RELEASE OF SECURITY INTEREST IN PATENT COLLATERAL Recorded Oct 26, 2006
From: MORGAN STANLEY & CO., INCORPORATED
To: FOSTER WHEELER ENERGY CORPORATION; FOSTER WHEELER USA CORPORATION; FOSTER WHEELER DEVELOPMENT CORPORATION; FOSTER WHEELER LLC; FOSTER WHEELER NORTH AMERICA CORPORATION
Reel/Frame 018442/0026 →
RELEASE OF SECURITY INTEREST Recorded Oct 9, 2006
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, NOT IN ITS INDIVIDUAL CAPACITY BUT AS TRUSTEE
To: FOSTER WHEELER ENERGY CORPORATION
Reel/Frame 018362/0847 →
RELEASE Recorded Apr 13, 2005
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: FOSTER WHEELER ENERGY CORPORATION; FOSTER WHEELER USA CORPORATION; FOSTER WHEELER LLC; FOSTER WHEELER INC.
Reel/Frame 015896/0110 →
SECURITY AGREEMENT Recorded Apr 13, 2005
From: FOSTER WHEELER ENERGY CORPORATION; FOSTER WHEELER USA CORPORATION; FOSTER WHEELER DEVELOPMENT CORPORATION; FOSTER WHEELER LLC; FOSTER WHEELER NORTH AMERICA CORP.
To: MORGAN STANLEY & CO. INCORPORATED, AS COLLATERAL AGENT
Reel/Frame 015896/0119 →
SECURITY AGREEMENT Recorded Sep 29, 2004
From: FOSTER WHEELER ENERGY CORPORATION
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 015190/0778 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2003
From: FAN, ZHEN; WU, SONG
To: FOSTER WHEELER ENERGY CORPORATION
Reel/Frame 013831/0988 →