IP Library Granted Patent US 7,048,015
Granted Patent B2
US 7,048,015 · App. 10/630,990 · Granted May 23, 2006

Powered clamp application tool

Assignee: Challenger Manufacturing Consultants, Inc.
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Quick Facts
Patent No.
US 7,048,015
App. No.
10/630,990
Granted
May 23, 2006
Kind
B2
Abstract

A portable electrically powered clamp application tool has a bench mounting kit with a foot pedal control for bench work. The tool has two grippers which enable a powered clamp cutting operation, wherein the only manual step is bending the tightened clamp prior to triggering the cutter arm. A gripper element is non-rotational and has teeth. It locates the material being gripped in a repeatable manner in spite of oil or other lubricants on the clamp. After the cutting operation an automatic release assembly releases the clamp. A manual lever(s) can also release a tail of a clamp.

Claims (18)

1. A clamp applicator comprising:

a housing having a motor with an ON/OFF and a FORWARD/REVERSE switch;

a stationary first gripper located near a band entry port in the housing;

a second gripper having a linkage to the motor to move forward by means of a mobile gripper housing toward the entry port and backward;

a cutter in the housing for cutting a tightened clamp;

wherein a clamp tightening mode of operation powers the second gripper backward while gripping a segment of a clamp, thereby tightening the clamp;

wherein a clamp cutting mode of operation powers the second gripper forward, thereby releasing its grip on the clamp segment and activating the cutter to cut the clamp segment;

wherein the cutter further comprises a pivot mount in the housing, and the second gripper has a mechanical interface with one end of the cutter to pivot a cutting end of the cutter into contact with the segment of the clamp during the cutting mode of operation; and

wherein the mobile gripper housing further comprises a release lever actuator which in the clamp cutting mode contacts a pivotable stationary gripper release lever, thereby releasing the stationary first gripper from the segment of the clamp after the cutting mode operation.

2. The apparatus of claim 1 , wherein the first gripper has a jaw that prevents the clamp segment from moving forward during the cutting mode of operation.

3. The apparatus of claim 2 , wherein the first gripper jaw travels in an angled slot so as to allow a proper slack in the clamp segment during the cutting mode of operation.

4. The apparatus of claim 1 , wherein the linkage further comprises a gear assembly and a torque adjustment assembly for the second gripper, thereby providing a variable tensioning capability to the clamp applicator for accommodating a plurality of clamp widths.

5. The apparatus of claim 4 , wherein the housing further comprises a screw drive for the second gripper.

6. The apparatus of claim 1 , wherein the motor is a DC type, the housing has a battery pack, and the housing has a DC input receptacle.

7. The apparatus of claim 6 , further comprising a detachable bench mounting base for the housing.

8. The apparatus of claim 7 further comprising and AC/DC converter and a foot pedal controller for the motor, wherein both speed and direction are controlled by the foot.

9. The apparatus of claim 1 further comprising a free end clamp adapter having a free end port on the housing and located forward of the entry port.

10. The apparatus of claim 1 , further comprising a manual release lever for each of the first and second gripper.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2008
From: LENOX, WALTER W.
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 020866/0287 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2008
From: CHALLENGER MANUFACTURING CONSULTANTS, INC.
To: LENOX, WALTER W.
Reel/Frame 020532/0338 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2003
From: LENOX, WALTER W.
To: CHALLANGER MANUFACTURING CONSULTANTS, INC.
Reel/Frame 014361/0333 →
Continuity (2)
Continuation In Part 0998242000 · Oct 17, 2001
Related Publication 20050039814A1 · Feb 24, 2005