IP Library Granted Patent US 7,366,643
Granted Patent B2
US 7,366,643 · App. 10/909,186 · Granted Apr 29, 2008

System, method, and storage medium for determining a packaging design for a container

Assignee: Delphi Technologies, Inc.
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Quick Facts
Patent No.
US 7,366,643
App. No.
10/909,186
Granted
Apr 29, 2008
Kind
B2
Abstract

A system, method, and storage medium for determining packaging design for one or more containers are provided. The method includes selecting at least one 3-D CAD model of a manufactured part. The method further includes selecting a first 3-D CAD model of a first container defining a first receiving region. The method further includes automatically generating a first plurality of 3-D part packaging designs for the first receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and a second 3-D CAD model and selecting a first 3-D part packaging design from the first plurality of 3-D part packaging designs. The method further includes generating a first dunnage design based on the first 3-D part packaging design and the first receiving region, wherein a first volume defined by the first 3-D part packaging design and the first dunnage design can be held within the first receiving region.

Claims (84)

1. A method for determining a packaging design for one or more containers, comprising:

selecting at least one 3-D CAD model of a manufactured part;

selecting a first 3-D CAD model of a first container defining a first receiving region;

automatically generating a first plurality of 3-D part packaging designs for the first receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and a second 3-D CAD model and selecting a first 3-D part packaging design from the first plurality of 3-D part packaging designs; and

generating a first dunnage design based on the first 3-D part packaging design and the first receiving region;

wherein a first volume defined by the first 3-D part packaging design and the first dunnage design can be held within the first receiving region.

2. The method of claim 1 , wherein selecting the first 3-D part packaging design, comprises:

selecting one of the first plurality of 3-D part packaging designs based on at least one parameter.

3. The method of claim 2 , wherein the at least one parameter comprises at least one of a number of manufactured parts in a 3-D part packaging design, a weight of a 3-D part packaging design, a weight a dunnage design, a cost of a dunnage design, a shape of a dunnage design, a weight of a container, a cost of a container, a packaging efficiency of the container.

4. The method of claim 1 , wherein the second 3-D CAD model comprises another 3-D CAD model of the manufactured part.

5. The method of claim 1 , wherein the second 3-D CAD model comprises a 3-D CAD model of another manufactured part.

6. The method of claim 1 , further comprising:

selecting a second 3-D CAD model of a second container defining a second receiving region;

automatically generating a second plurality of 3-D part packaging designs for the second receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and the second 3-D CAD model and selecting a second 3-D part packaging design from the second plurality of 3-D part packaging designs; and

generating a second dunnage design based on the second 3-D part packaging design and the second receiving region;

wherein a second volume defined by the second 3-D part packaging design and the second dunnage design can be held within the second receiving region.

7. A system for determining a packaging design for one or more containers, comprising:

a database storing a 3-D CAD model of a manufactured part and a first 3-D CAD model of a first container defining a first receiving region; and

a computer operably coupled to the database, the computer configured to retrieve both the 3-D CAD model of the manufactured part and the first 3-D CAD model of the first container from the database, the computer further configured to automatically generate a first plurality of 3-D part packaging designs for the first receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and a second 3-D CAD model and to select a first 3-D part packaging design from the first plurality of 3-D part packaging designs, the computer further configured to generate a first dunnage design based on the first 3-D part packaging design and the first receiving region, wherein a first volume defined by the first 3-D part packaging design and the first dunnage design can be held within the first receiving region.

8. The system of claim 7 , wherein the computer being configured to select the first 3-D part packaging design comprises:

the computer being further configured to select one of the first plurality of 3-D part packaging designs based on at least one parameter.

9. The system of claim 8 , wherein the at least one parameter comprises at least one of a number of manufactured parts in the 3-D part packaging design, a weight of the 3-D part packaging design, a weight of a dunnage design, a cost of the dunnage design, a shape of the dunnage design, a weight of a container, a cost of the container, and a packaging efficiency.

10. The system of claim 7 , wherein the second 3-D CAD model comprises another 3-D CAD model of the manufactured part.

11. The system of claim 7 , wherein the second 3-D CAD model comprises a 3-D CAD model of another manufactured part.

12. The system of claim 7 , wherein:

the computer is further configured to retrieve a second 3-D CAD model of a second container defining a second receiving region from the database, the computer further configured to automatically generate a second plurality of 3-D part packaging designs for the second receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and the second 3-D CAD model and selecting a second 3-D part packaging design from the second plurality of 3-D part packaging designs, the computer further configured to generate a second dunnage design based on the second 3-D part packaging design and the second receiving region, wherein a second volume defined by the second 3-D part packaging design and the second dunnage design can be held within the second receiving region.

13. A method for estimating transportation costs for transporting manufactured parts from a departure location to a destination location, comprising:

selecting at least one 3-D CAD model of a manufactured part;

determining a number of manufactured parts to be transported from the departure location to the destination location;

selecting a vehicle type for transporting the manufactured parts;

selecting a 3-D CAD model of a container defining a receiving region;

automatically generating a plurality of 3-D part packaging designs for the receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and a first 3-D CAD model and selecting a first 3-D part packaging design from the plurality of 3-D part packaging designs;

automatically determining a number of containers for transporting the manufactured parts based on the first 3-D part packaging design and the number of the manufactured parts to be transported;

automatically determining a number of vehicles for transporting the manufactured parts based on the number of containers to be transported and a number of containers that can be held with the cargo volume of the selected vehicle type; and

automatically determining an overland transportation cost associated with transporting the parts from the departure location to the destination location based on the number of vehicles.

14. The method of claim 13 , further comprising automatically determining the number of containers that can be held within the cargo volume of the selected vehicle type based on the type of the container and the vehicle cargo volume.

15. The method of claim 13 , further comprising:

selecting one or more ships having a predetermined volume and tonnage capacity for transporting the number of containers; and

automatically determining a shipping cost based on the number of vehicles and the selected one or more ships.

16. The method of claim 15 , further comprising:

determining an amount of dunnage required for the transporting the manufactured parts; and

automatically determining a dunnage cost based on the amount of dunnage.

17. The method of claim 16 , further comprising:

determining a time interval in which the number of containers are stored in a dock storage facility; and,

automatically determining a dock storage cost based on the time interval and the number of containers.

18. The method of claim 17 , further comprising automatically determining a total transportation cost based on the overland transportation cost, the shipping cost, the dunnage cost, and the dock storage cost.

19. The method of claim 13 , wherein the second 3-D CAD model comprises another 3-D CAD model of the manufactured part.

20. The method of claim 13 , wherein the second 3-D CAD model comprises a 3-D CAD model of another manufactured part.

21. A method for estimating a cost of dunnage for protecting parts while transporting manufactured parts, comprising:

selecting at least one 3-D CAD model of a manufactured part;

determining a desired number of the manufactured parts to transport;

selecting a 3-D CAD model of a container defining a receiving region;

automatically generating a plurality of 3-D part packaging designs for the receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and a second 3-D CAD model and selecting a first 3-D part packaging design from the plurality of 3-D part packaging designs;

selecting a type of dunnage to be used in the container;

automatically determining a desired amount of dunnage for the selected type of container based on the first 3-D part packaging design and the type of container; and

automatically determining a cost of the selected type of dunnage based on the amount of the dunnage to be used in the container and a number of the containers to be utilized for holding the desired number of manufactured parts.

22. The method of claim 21 , wherein the selected dunnage type comprises at least one of a partition corrugated dunnage, a foam pad dunnage, a foam bar dunnage, and a tray dunnage.

23. The method of claim 21 , wherein the first 3-D part packaging design contains a substantially maximum number of the manufactured parts that can be transported within the selected type of container.

24. The method of claim 21 , wherein the selected dunnage type is utilized at both a departure location and a destination location.

25. The method of claim 21 , wherein the second 3-D CAD model comprises another 3-D CAD model of the manufactured part.

26. The method of claim 21 , wherein the second 3-D CAD model comprises a 3-D CAD model of another manufactured part.

27. A storage medium encoded with machine-readable program code for determining a packaging design for one or more containers, the program code including instructions for causing a processor to implement a method, comprising:

selecting at least one 3-D CAD model of a manufactured part;

selecting a first 3-D CAD model of a first container defining a first receiving region;

automatically generating a first plurality of 3-D part packaging designs for the first receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and a second 3-D CAD model and selecting a first 3-D part packaging design from the first plurality of 3-D part packaging designs; and

generating a first dunnage design based on the first 3-D part packaging design and the first receiving region;

wherein a first volume defined by the first 3-D part packaging design and the first dunnage design can be held within the first receiving region.

28. A storage medium encoded with machine-readable program code for estimating transportation costs for transporting manufactured parts from a departure location to a destination location, the program code including instructions for causing a processor to implement a method, comprising:

selecting at least one 3-D CAD model of a manufactured part;

determining a number of manufactured parts to be transported from the departure location to the destination location;

selecting a vehicle type for transporting the manufactured parts;

selecting a 3-D CAD model of a container defining a receiving region;

automatically generating a plurality of 3-D part packaging designs for the receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and a first 3-D CAD model and selecting a first 3-D part packaging design from the plurality of 3-D part packaging designs;

automatically determining a number of containers for transporting the manufactured parts based on the first 3-D part packaging design and the number of the manufactured parts to be transported;

automatically determining a number of vehicles for transporting the manufactured parts based on the number of containers to be transported and a number of containers that can be held with the cargo volume of the selected vehicle type; and

automatically determining an overland transportation cost associated with transporting the parts from the departure location to the destination location based on the number of vehicles.

29. A storage medium encoded machine-readable program code for estimating a cost of dunnage for protecting parts while transporting manufactured parts, the program code including instructions for causing a processor to implement a method, comprising:

selecting at least one 3-D CAD model of a manufactured part;

determining a desired number of the manufactured parts to transport;

selecting a 3-D CAD model of a container defining a receiving region;

automatically generating a plurality of 3-D part packaging designs for the receiving region wherein each 3-D part packaging design comprises a distinct orientation or positioning of at least the 3-D CAD model of the manufactured part and a second 3-D CAD model and selecting a first 3-D part packaging design from the plurality of 3-D part packaging designs;

selecting a type of dunnage to be used in the container;

automatically determining a desired amount of dunnage for the selected type of container based on the first 3-D part packaging design and the type of container; and

automatically determining a cost of the selected type of dunnage based on the amount of the dunnage to be used in the container and a number of the containers to be utilized for holding the desired number of manufactured parts.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2024
From: APTIV MANUFACTURING MANAGEMENT SERVICES S.À R.L.
To: APTIV TECHNOLOGIES AG
Reel/Frame 066551/0219 →
MERGER Recorded Feb 11, 2024
From: APTIV TECHNOLOGIES (2) S.À R.L.
To: APTIV MANUFACTURING MANAGEMENT SERVICES S.À R.L.
Reel/Frame 066566/0173 →
ENTITY CONVERSION Recorded Feb 11, 2024
From: APTIV TECHNOLOGIES LIMITED
To: APTIV TECHNOLOGIES (2) S.À R.L.
Reel/Frame 066746/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2018
From: DELPHI TECHNOLOGIES INC.
To: APTIV TECHNOLOGIES LIMITED
Reel/Frame 047143/0874 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2004
From: VERDURA, PHIILP; PANKIN, JAYSON D.; ECKENWILER, WILLIAM F.; PAWLAK, ANDRZEJ M.; NEIL, TAMMY L.; JOHNSON, KENNETH E.
To: DELPHI TECHNOLOGIES, INC.
Reel/Frame 015983/0994 →
Continuity (4)
Continuation In Part 1039302700 · Mar 20, 2003
Provisional Application 6054804100 · Feb 25, 2004
Provisional Application 6049238300 · Aug 4, 2003
Related Publication 20050055181A1 · Mar 10, 2005