IP Library Granted Patent US 7,429,635
Granted Patent B2
US 7,429,635 · App. 11/528,823 · Granted Sep 30, 2008

Preparation of ultra high molecular weight linear low density polyethylene

Assignee: Equistar Chemicals, LP
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Quick Facts
Patent No.
US 7,429,635
App. No.
11/528,823
Granted
Sep 30, 2008
Kind
B2
Abstract

Disclosed is a method of preparing an ultra-high molecular weight, linear low density polyethylene with a catalyst system that comprises a bridged indenoindolyl transition metal complex, a non-bridged indenoindolyl transition metal complex, an alumoxane activator and a boron-containing activator. The ultra-high molecular weight, linear low density polyethylene has a weight average molecular weight greater than 1,000,000 and a density less than 0.940 g/cm 3 .

Claims (14)

1. A method of preparing an ultra-high molecular weight, linear low density polyethylene, said method comprising polymerizing ethylene and a C 3 to C 10 α-olefin in the presence of a catalyst system comprising a bridged indenoindolyl transition metal complex, a non-bridged indenoindolyl transition metal complex, an alumoxane activator and a boron-containing activator, wherein the ultra-high molecular weight, linear low density polyethylene has a weight average molecular weight greater than 1,500,000 and a density less than or equal to 0.930 g/cm 3 .

2. The method of claim 1 , wherein the bridged complex has a general structure selected from I,II,III, or IV:

and the non-bridged complex has a general structure selected from V or VI:

wherein M is a Group 4 transition metal; R is selected from the group consisting of alkyl, aryl, aralkyl, boryl and silyl groups; X is selected from the group consisting of alkyl, aryl, alkoxy, aryloxy, halide, dialkylamino, and siloxy groups; L is selected from the group consisting of cyclopentadienyls, indenyls, fluorenyls, boraaryls, pyrrolyls, azaborolinyls, quinolinyls, indenoindolyls, and phosphinimines; G is a bridge group selected from the group consisting of dialkylsilyl, diarylsilyl, methylene, ethylene, isopropylidene, and diphenylmethylene; and one or more of the remaining ring atoms are optionally and independently substituted by alkyl, aryl, aralkyl, alkylaryl, silyl, halogen, alkoxy, aryloxy, siloxy, nitro, dialkyl amino, or diaryl amino groups.

3. The method of claim 1 , wherein the bridged complex has a general structure selected from VII or VIII:

and the non-bridged complex has a general structure of IX:

4. The method of claim 1 , wherein the alumoxane activator is selected from the group consisting of methyl alumoxane, polymeric alumoxane and derivatives thereof, and the boron-containing activator is selected from the group consisting of tris(pentafluorophenyl)boron, tris(pentabromophenyl)boron, lithium tetrakis(pentafluorophenyl) borate, anilinium tetrakis(pentafluorophenyl) borate, and triphenylcarbenium tetrakis(pentafluorophenyl) borate.

5. The method of claim 1 , wherein the C 3 to C 10 α-olefin is selected from the group consisting of 1-butene, 1-hexene, 1-octene, and mixtures thereof.

6. The method of claim 1 , wherein the bridged indenoindolyl transition metal complex, the non-bridged indenoindolyl transition metal complex, the alumoxane activator and the boron-containing activator are supported together onto a support.

7. The method of claim 6 , wherein the bridged indenoindolyl transition metal complex is a Me 2 Si-bridged Cp(indeno[2,1-b]indolyl)zirconium chloride complex and the non-bridged indenoindolyl transition metal complex is a Cp(indeno[1 ,2-b]indolyl)zirconium chloride complex.

8. The method of claim 1 , wherein the ultra-high molecular weight, linear low density polyethylene has a weight average molecular weight greater than or equal to 2,000,000 and a density less than or equal to 0.925 g/cm 3 .

9. The method of claim 1 , wherein the ultra-high molecular weight, linear low density polyethylene has a weight average molecular weight greater than or equal to 2,500,000 and a density less than or equal to 0.915 g/cm 3 .

10. The method of claim 1 , wherein the ultra-high molecular weight, linear high density polyethylene has a molecular weight distribution less than or equal to 5.

11. The method of claim 1 , wherein the ultra-high molecular weight, linear low density polyethylene has a molecular weight distribution less than or equal to 2.5.

Assignments (19)
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032112/0786 →
APPOINTMENT OF SUCCESSOR ADMINISTRATIVE AGENT Recorded Jan 22, 2014
From: UBS AG, STAMFORD BRANCH
To: BANK OF AMERICA, N.A.
Reel/Frame 032112/0863 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: CITIBANK, N.A.
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0644 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0684 →
RELEASE OF SECURITY INTEREST Recorded Jan 22, 2014
From: BANK OF AMERICA, N.A.
To: EQUISTAR CHEMICALS, LP
Reel/Frame 032113/0730 →
SECURITY AGREEMENT Recorded May 19, 2010
From: EQUISTAR CHEMICALS, LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 024402/0655 →
SECURITY AGREEMENT Recorded May 18, 2010
From: EQUISTAR CHEMICALS, LP
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 024397/0861 →
SECURITY AGREEMENT Recorded May 7, 2010
From: EQUISTAR CHEMICALS. LP
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 024351/0001 →
SECURITY AGREEMENT Recorded May 6, 2010
From: EQUISTAR CHEMICALS, LP
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
Reel/Frame 024342/0443 →
RELEASE OF SECURITY INTEREST Recorded May 5, 2010
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: LYONDELL CHEMICAL TECHNOLOGY, L.P.; EQUISTAR CHEMICALS, LP
Reel/Frame 024337/0856 →
RELEASE OF SECURITY INTEREST Recorded May 5, 2010
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: LYONDELL CHEMICAL TECHNOLOGY, L.P.; EQUISTAR CHEMICALS, LP
Reel/Frame 024337/0705 →
RELEASE OF SECURITY INTEREST Recorded May 5, 2010
From: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
To: EQUISTAR CHEMICALS, LP
Reel/Frame 024337/0186 →
RELEASE OF SECURITY INTEREST Recorded May 4, 2010
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: EQUISTAR CHEMICALS, LP
Reel/Frame 024329/0535 →
SECURITY AGREEMENT Recorded Oct 30, 2009
From: EQUISTAR CHEMICALS, LP
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 023449/0687 →
SECURITY AGREEMENT Recorded Apr 9, 2009
From: EQUISTAR CHEMICALS, LP
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 022678/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2008
From: MIDWEST RESEARCH INSTITUTE
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 021603/0337 →
SECURITY AGREEMENT Recorded Aug 4, 2008
From: BASELL POLYOLEFINE GMBH; ARCO CHEMICAL TECHNOLOGY L.P.; ARCO CHEMICAL TECHNOLOGY, INC.; ATLANTIC RICHFIELD COMPANY; BASELL NORTH AMERICA, INC.; BASELL POLYOLEFIN GMBH; LYONDELL CHEMICAL COMPANY; EQUISTAR CHEMICALS, L.P.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 021354/0708 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS AND PATENT APPLICATIONS Recorded Mar 26, 2008
From: BASELL POLYOLEFINE GMBH; ARCO CHEMICAL TECHNOLOGY L.P.; ARCO CHEMICAL TECHNOLOGY, INC.; ATLANTIC RICHFIELD COMPANY; BASELL NORTH AMERICA, INC.; EQUISTAR CHEMICALS. LP.; LYONDELL CHEMICAL COMPANY; LYONDELL CHEMICAL TECHNOLOGY, L.P.; LYONDELL PETROCHEMICAL COMPANY; NATIONAL DISTILLERS AND CHEMICAL CORPORATION; OCCIDENTAL CHEMICAL CORPORATION; OLIN CORPORATION; QUANTUM CHEMICAL CORPORATION; BASELL POLYOLEFIN GMBH
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 020704/0562 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2006
From: WANG, SHAOTIAN
To: EQUISTAR CHEMICALS, LP
Reel/Frame 018357/0459 →
Continuity (1)
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